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AMTAS Autumn 2004 Meeting

Results of Breakout Sessions


Group A | Group B | Group C | Group D

Group A Priorities
Questions Considered

  1. Basic/applied research needs that should be addressed by AMTAS
  2. Educational/training courses that should be developed by AMTAS
  3. Long-term growth of AMTAS (new funding/members)
  1. RESEARCH NEEDS
  • Manufacturing automation—repeatability, nature of defects, tolerance limits
    • part thickness
    • complex material/assemblies (fasteners/metals/composites)
    • drilling
    • tooling
  • Baseline knowledge—company-specific difference in manufacturing methods
    • communication/training
  • Effects of defects (manufacturing) and damage
    • visual damage limits = f (impact event: energy, impactor geometry, other variables)
    • quantitative NDI
    • assigning a metric to damage/defect
    • strong links to maintenance
  • Composite material cure—involves heat transfer, tooling, design detail
    • During manufacturing
    • During maintenance/repair
  1. TRAINING
  • Simple but practical manufacturing concepts (materials, processes, metal/composite differences)
  • Maintenance
  • Damage tolerance (manufacturing defects, ADL, critical damage)
  • How to package 4-year degrees that includes 20+ years experience
  1. AMTAS GROWTH
  • What does it mean?
    • actual funding
    • technical oversight/advice
    • training support
  • Industry partners related to existing AMTAS partner products
  • Seek strategic partners globally based on need
  • What strategy should we take for candidate partners outside aero?
  • DoD, NASA, foreign government—when it helps our mission
  • Other aero products in addition to transport (small airplanes, commuters, rotorcraft, space)

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Group B Priorities
Questions Considered:

  1. Basic/applied research needs that should be addressed by AMTAS
  2. Educational/training courses that should be developed by AMTAS
  3. Long-term growth of AMTAS (new funding/members)
  1. RESEARCH NEEDS
  • Repair materials: wider tolerances; processing
  • Testing for bonded joints, durability
  • Inspection methods for manufacturing and repair debonds
  • Process controls for repairs: process; environment (tent–o/s)
  • Processing methods
  1. TRAINING
  • Multi-tiers for complex repair scenarios
    • environ. technicians/inspection/repair process/engineers/STO
    • repair design/analysis tools
  1. INDUSTRIAL PARTNERS NEEDED
  • MROs—Nordam, Goodrich
  • General aviation—Raytheon, Bombardier, Vought
  • Materials suppliers—DuPont?, 3-M, Allied
  • Customers—airlines
  • Boeing partners/universities
  • Foreign regulatory agencies

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Group C Priorities
Questions Considered:

  1. Basic/applied research needs that should be addressed by AMTAS
  2. Educational/training courses that should be developed by AMTAS
  3. Long-term growth of AMTAS (new funding/members)

  1. RESEARCH NEEDS
  • Repair—infrastructure/training
  • Manufacturing (life cycle view)
  • Design/performance equation
  • Nanotechnology
    • implications of nano materials
    • nanotech of multifunctional films (near-term)
    • nano regulatory issues
  • Structural health monitoring—components: technology, value
    • smart structuring—static/dynamic
  • International field testing/standardization
  • Larger scale mechanical property testing
  1. TRAINING
  • Clarification of certification process for composites
  • Goal is to be effective on a global basis
    • identify curriculum elements that are transferable
    • applied/practical modules
  • Enhance lab facilities/experience
    • network of labs? U.S., international
  1. AMTAS GROWTH
  • Why R&D at AMTAS? / market benefits of involvement
    • value chain—align with R&D
    • everyone contributes to area
    • regulatory oversight responsibilities

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Group D Priorities
Questions Considered:

  1. Basic/applied research needs that should be addressed by AMTAS
  2. Educational/training courses that should be developed by AMTAS
  3. Long-term growth of AMTAS (new funding/members)
  1. RESEARCH NEEDS
  • Bonding material treatments (peel ply)
  • Environmental durability
  • NDI to assess weak bonds
  • Robust temporary repair techniques in remote environments
  • Thermoplastics—characterization
  1. TRAINING
  • Incorporate distance learning with lab activity
  • Traveling road show
  • Multi-language at the working level
  • Connect training to “quality”—certification to be made part of quality procedures
  • Organization (required)
  1. AMTAS GROWTH
  • Participants:
    • other OEMs (lack of communication; must see value)
    • tier 1
    • raw material
  • Ideas:
    • business plan for AMTAS
    • invite outside interests (e.g., insurance)
    • meeting location—JAMSCOE collaboration
    • revise ITAR (?)
    • expand AMTAS to include JAA/CAA

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