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Information Operating
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Main BoardConstructionManual.Xx HistoryHide minor edits - Show changes to output Changed line 51 from:
* Once all of the parts are on there and in the correct orientation they may be soldered into place at to:
* Once all of the parts are on there and in the correct orientation they may be soldered into place at 230C using a standard laboratory hot plate. This work should be performed in a fume hood as gases will emanate off the board as the solder heats up and flux burns off. Added lines 47-54:
(:headnr:) %height=325%[[ Attach:T_MB_4AB.jpg | Attach:T_MB_4AB.jpg ]] (:cell:) '''Step 4. Solder all surface mount parts at 230C.''' * Once all of the parts are on there and in the correct orientation they may be soldered into place at 230°C using a standard laboratory hot plate. This work should be performed in a fume hood as gases will emanate off the board as the solder heats up and flux burns off. * As the board heats the CHIPQUICK solder will go from having a dull grey appearance to shiny and metallic and small wisps of smoke may be visible. * Once the solder on all parts become shiny and metallic simply use tweezers to slide the curcuit board onto a pot holder or other heat-tolerating substance. Be careful not to disturb the parts on the board as they will require a few seconds to cool. * Note that once the solder cools it may have a dull finish if lead free solder is used. This is okay. Leaded solder should maintain a shinier finish. Changed lines 49-52 from:
to:
(:headnr:) %height=310%[[ Attach:T_MB_5A.jpg | Attach:T_MB_5A.jpg ]] %height=310%[[ Attach:T_MB_5B.jpg | Attach:T_MB_5B.jpg ]] %height=310%[[ Attach:T_MB_5C.jpg | Attach:T_MB_5C.jpg ]] (:cell:) '''Step 5. Place and solder the BS107.''' * Readjust the leads on each BS107 so that they fit int the main circuit board. The orientation is indicated by the PCB silkscreening. * Solder each of the BS107 in place. * Trim the leads off each BS107. (:headnr:) %height=315%[[ Attach:T_MB_6A.jpg | Attach:T_MB_6A.jpg ]] %height=315%[[ Attach:T_MB_6B.jpg | Attach:T_MB_6B.jpg ]] %height=315%[[ Attach:T_MB_6C.jpg | Attach:T_MB_6C.jpg ]] (:cell:) '''Step 6. Cut the headers to size and solder to holes closest to the ATMEGA164a.''' * Cut or break the headers to the appropriate length. * Using poster tack or tape to hold headers in place and solder it on the surface mount part side of the main board. * Solder the headers into the set of 2x5 holes closest to the ATMEGA164a. (:headnr:) %height=315%[[ Attach:T_MB_7A.jpg | Attach:T_MB_7A.jpg ]] %height=315%[[ Attach:T_MB_7B.jpg | Attach:T_MB_7B.jpg ]] %height=315%[[ Attach:T_MB_7C.jpg | Attach:T_MB_7C.jpg ]] (:cell:) '''Step 7. Solder on Molex connector and place the rest of headers into all other through-hole locations.''' * As before use poster tack or tape to hold through hole parts into place before soldering. * The molex connector clips into place and can be soldered without poster tack or tape. (:headnr:) %height=325%[[ Attach:T_MB_8AB.jpg | Attach:T_MB_8AB.jpg ]] (:cell:) '''Step 8. Solder on the RJ45 connectors.''' * clip on the RJ45 connectors and solder them. (:headnr:) %height=325%[[ Attach:T_MB_Trouble1AB.jpg | Attach:T_MB_Trouble1AB.jpg ]] %height=325%[[ Attach:T_MB_Trouble1C.jpg | Attach:T_MB_Trouble1C.jpg ]] (:cell:) '''Troubleshooting Soldering.''' * One common problem, especially when soldering the surface mount parts is that multiple pins may be connected by excess solder. * To remove excess solder place this region under a piece of copper braid (aka "solder wick") and apply heat until the excess solder has been removed by capillary forces. Deleted lines 51-54:
(:headnr:) %height=325%[[ Attach:T_MB_4AB.jpg | Attach:T_MB_4AB.jpg ]] (:cell:) '''Step 4. Solder all surface mount parts at 230°C.''' Changed lines 56-59 from:
* As the board heats the CHIPQUICK solder will go from having a dull grey appearance to shiny and metallic and small wisps of smoke may be visible. * Once the solder on all parts become shiny and metallic simply use tweezers to slide the curcuit board onto a pot holder or other heat-tolerating substance. Be careful not to disturb the parts on the board as they will require a few seconds to cool. * Note that once the solder cools it may have a dull finish if lead free solder is used. This is okay. Leaded solder should maintain a shinier finish. to:
Added lines 47-59:
(:headnr:) %height=325%[[ Attach:T_MB_4AB.jpg | Attach:T_MB_4AB.jpg ]] (:cell:) '''Step 4. Solder all surface mount parts at 230°C.''' * Once all of the parts are on there and in the correct orientation they may be soldered into place at 230°C using a standard laboratory hot plate. This work should be performed in a fume hood as gases will emanate off the board as the solder heats up and flux burns off. * As the board heats the CHIPQUICK solder will go from having a dull grey appearance to shiny and metallic and small wisps of smoke may be visible. * Once the solder on all parts become shiny and metallic simply use tweezers to slide the curcuit board onto a pot holder or other heat-tolerating substance. Be careful not to disturb the parts on the board as they will require a few seconds to cool. * Note that once the solder cools it may have a dull finish if lead free solder is used. This is okay. Leaded solder should maintain a shinier finish. Added lines 35-46:
(:headnr:) %height=310%[[ Attach:T_MB_2A.jpg | Attach:T_MB_2A.jpg ]] %height=310%[[ Attach:T_MB_2B.jpg | Attach:T_MB_2B.jpg ]] %height=310%[[ Attach:T_MB_2C.jpg | Attach:T_MB_2C.jpg ]] (:cell:) '''Step 2. Apply CHIPQUICK to the Main circuit board.''' * To apply CHIPQUICK use the blunt needle adaptor to add a minimal quantity of solder. * Apply CHIPQUICK to all areas where surface mount parts will be placed. * Use tweezers to lay the ATMEGA164A onto the OD board and place it such that it so that each pin lays directly over its respective pad. * Note how the dot on the part matches the dot silk screened onto the circuit board. (:headnr:) %height=325%[[ Attach:T_MB_3.jpg | Attach:T_MB_3.jpg ]] (:cell:) '''Step 3. Apply all surface mount parts in the correct orientation.''' * Next add the remainder of the surface mount parts with special attention to orientation of each of the parts. (zooming in on the image may help). Added lines 8-34:
(:table border=1 cellpadding=5 cellspacing=0:) (:head width=650:) %height=325%[[ Attach:T_MB_1.jpg | Attach:T_MB_1.jpg ]] (:cell:) '''Step 1. Gather all parts and tools:''' !Tools * Main Circuit Board * tweezers * CHIPQUICK solder paste (or similar) !Surface Mount Parts * ATMEGA164a (orientation matters) * Ceramic oscilator (orientation matters) * 74HCT151 (296-9254-5-ND) (orientation matters) * 150ohm resistor network (766-163-R150P-ND) * 4x 1.0uF ceramic capacitors * 1kohm resistor 0805 * 5x 10kohm resistors 0805 * button * LED (orientation matters) !Through-hole Parts * RJ45 connector (orientation matters, but it only goes in one way) * Molex connector (orientation matters, but it only goes in one way) * screw terminal (orientation matters) * breakaway 0.1" header strip * Large electrolytic capacitors (10-1000uF) (orientation matters (or it may explode)) * BS107 (orientation matters) Deleted lines 7-82:
(:table border=1 cellpadding=5 cellspacing=0:) (:head width=650:) %height=325%[[ Attach:T_MB_1.jpg | Attach:T_MB_1.jpg ]] (:cell:) '''Step 1. Gather all parts and tools:''' !Tools * Main Circuit Board * tweezers * CHIPQUICK solder paste (or similar) !Surface Mount Parts * ATMEGA164a (orientation matters) * Ceramic oscilator (orientation matters) * 74HCT151 (296-9254-5-ND) (orientation matters) * 150ohm resistor network (766-163-R150P-ND) * 4x 1.0uF ceramic capacitors * 1kohm resistor 0805 * 5x 10kohm resistors 0805 * button * LED (orientation matters) !Through-hole Parts * RJ45 connector (orientation matters, but it only goes in one way) * Molex connector (orientation matters, but it only goes in one way) * screw terminal (orientation matters) * breakaway 0.1" header strip * Large electrolytic capacitors (10-1000uF) (orientation matters (or it may explode)) * BS107 (orientation matters) (:headnr:) %height=310%[[ Attach:T_MB_2A.jpg | Attach:T_MB_2A.jpg ]] %height=310%[[ Attach:T_MB_2B.jpg | Attach:T_MB_2B.jpg ]] %height=310%[[ Attach:T_MB_2C.jpg | Attach:T_MB_2C.jpg ]] (:cell:) '''Step 2. Apply CHIPQUICK to the Main circuit board.''' * To apply CHIPQUICK use the blunt needle adaptor to add a minimal quantity of solder. * Apply CHIPQUICK to all areas where surface mount parts will be placed. * Use tweezers to lay the ATMEGA164A onto the OD board and place it such that it so that each pin lays directly over its respective pad. * Note how the dot on the part matches the dot silk screened onto the circuit board. (:headnr:) %height=325%[[ Attach:T_MB_3.jpg | Attach:T_MB_3.jpg ]] (:cell:) '''Step 3. Apply all surface mount parts in the correct orientation.''' * Next add the remainder of the surface mount parts with special attention to orientation of each of the parts. (zooming in on the image may help). (:headnr:) %height=325%[[ Attach:T_MB_4AB.jpg | Attach:T_MB_4AB.jpg ]] (:cell:) '''Step 4. Solder all surface mount parts at 230°C.''' * Once all of the parts are on there and in the correct orientation they may be soldered into place at 230°C using a standard laboratory hot plate. This work should be performed in a fume hood as gases will emanate off the board as the solder heats up and flux burns off. * As the board heats the CHIPQUICK solder will go from having a dull grey appearance to shiny and metallic and small wisps of smoke may be visible. * Once the solder on all parts become shiny and metallic simply use tweezers to slide the curcuit board onto a pot holder or other heat-tolerating substance. Be careful not to disturb the parts on the board as they will require a few seconds to cool. * Note that once the solder cools it may have a dull finish if lead free solder is used. This is okay. Leaded solder should maintain a shinier finish. (:headnr:) %height=310%[[ Attach:T_MB_5A.jpg | Attach:T_MB_5A.jpg ]] %height=310%[[ Attach:T_MB_5B.jpg | Attach:T_MB_5B.jpg ]] %height=310%[[ Attach:T_MB_5C.jpg | Attach:T_MB_5C.jpg ]] (:cell:) '''Step 5. Place and solder the BS107.''' * Readjust the leads on each BS107 so that they fit int the main circuit board. The orientation is indicated by the PCB silkscreening. * Solder each of the BS107 in place. * Trim the leads off each BS107. (:headnr:) %height=315%[[ Attach:T_MB_6A.jpg | Attach:T_MB_6A.jpg ]] %height=315%[[ Attach:T_MB_6B.jpg | Attach:T_MB_6B.jpg ]] %height=315%[[ Attach:T_MB_6C.jpg | Attach:T_MB_6C.jpg ]] (:cell:) '''Step 6. Cut the headers to size and solder to holes closest to the ATMEGA164a.''' * Cut or break the headers to the appropriate length. * Using poster tack or tape to hold headers in place and solder it on the surface mount part side of the main board. * Solder the headers into the set of 2x5 holes closest to the ATMEGA164a. (:headnr:) %height=315%[[ Attach:T_MB_7A.jpg | Attach:T_MB_7A.jpg ]] %height=315%[[ Attach:T_MB_7B.jpg | Attach:T_MB_7B.jpg ]] %height=315%[[ Attach:T_MB_7C.jpg | Attach:T_MB_7C.jpg ]] (:cell:) '''Step 7. Solder on Molex connector and place the rest of headers into all other through-hole locations.''' * As before use poster tack or tape to hold through hole parts into place before soldering. * The molex connector clips into place and can be soldered without poster tack or tape. (:headnr:) %height=325%[[ Attach:T_MB_8AB.jpg | Attach:T_MB_8AB.jpg ]] (:cell:) '''Step 8. Solder on the RJ45 connectors.''' * clip on the RJ45 connectors and solder them. (:headnr:) %height=325%[[ Attach:T_MB_Trouble1AB.jpg | Attach:T_MB_Trouble1AB.jpg ]] %height=325%[[ Attach:T_MB_Trouble1C.jpg | Attach:T_MB_Trouble1C.jpg ]] (:cell:) '''Troubleshooting Soldering.''' * One common problem, especially when soldering the surface mount parts is that multiple pins may be connected by excess solder. * To remove excess solder place this region under a piece of copper braid (aka "solder wick") and apply heat until the excess solder has been removed by capillary forces. Changed lines 1-83 from:
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(:title Main Board:) (page under construction) What we're calling the "main circuit board" is principally responsible for taking in turbidity measurements taken many times a minute and using those to determine the dilution rate for each chamber on a minute by minute basis. Additionally it connects to your Mac/PC to output all data and accept commands. It should be noted that this main board connects to a 12V/x amp power source which can be dangerous. As such this part should be encased in a non-conductive material and particular care should be taken when working with and attaching wires to the leads. Further safety instructions are included in the Final Assembly section. (:table border=1 cellpadding=5 cellspacing=0:) (:head width=650:) %height=325%[[ Attach:T_MB_1.jpg | Attach:T_MB_1.jpg ]] (:cell:) '''Step 1. Gather all parts and tools:''' !Tools * Main Circuit Board * tweezers * CHIPQUICK solder paste (or similar) !Surface Mount Parts * ATMEGA164a (orientation matters) * Ceramic oscilator (orientation matters) * 74HCT151 (296-9254-5-ND) (orientation matters) * 150ohm resistor network (766-163-R150P-ND) * 4x 1.0uF ceramic capacitors * 1kohm resistor 0805 * 5x 10kohm resistors 0805 * button * LED (orientation matters) !Through-hole Parts * RJ45 connector (orientation matters, but it only goes in one way) * Molex connector (orientation matters, but it only goes in one way) * screw terminal (orientation matters) * breakaway 0.1" header strip * Large electrolytic capacitors (10-1000uF) (orientation matters (or it may explode)) * BS107 (orientation matters) (:headnr:) %height=310%[[ Attach:T_MB_2A.jpg | Attach:T_MB_2A.jpg ]] %height=310%[[ Attach:T_MB_2B.jpg | Attach:T_MB_2B.jpg ]] %height=310%[[ Attach:T_MB_2C.jpg | Attach:T_MB_2C.jpg ]] (:cell:) '''Step 2. Apply CHIPQUICK to the Main circuit board.''' * To apply CHIPQUICK use the blunt needle adaptor to add a minimal quantity of solder. * Apply CHIPQUICK to all areas where surface mount parts will be placed. * Use tweezers to lay the ATMEGA164A onto the OD board and place it such that it so that each pin lays directly over its respective pad. * Note how the dot on the part matches the dot silk screened onto the circuit board. (:headnr:) %height=325%[[ Attach:T_MB_3.jpg | Attach:T_MB_3.jpg ]] (:cell:) '''Step 3. Apply all surface mount parts in the correct orientation.''' * Next add the remainder of the surface mount parts with special attention to orientation of each of the parts. (zooming in on the image may help). (:headnr:) %height=325%[[ Attach:T_MB_4AB.jpg | Attach:T_MB_4AB.jpg ]] (:cell:) '''Step 4. Solder all surface mount parts at 230°C.''' * Once all of the parts are on there and in the correct orientation they may be soldered into place at 230°C using a standard laboratory hot plate. This work should be performed in a fume hood as gases will emanate off the board as the solder heats up and flux burns off. * As the board heats the CHIPQUICK solder will go from having a dull grey appearance to shiny and metallic and small wisps of smoke may be visible. * Once the solder on all parts become shiny and metallic simply use tweezers to slide the curcuit board onto a pot holder or other heat-tolerating substance. Be careful not to disturb the parts on the board as they will require a few seconds to cool. * Note that once the solder cools it may have a dull finish if lead free solder is used. This is okay. Leaded solder should maintain a shinier finish. (:headnr:) %height=310%[[ Attach:T_MB_5A.jpg | Attach:T_MB_5A.jpg ]] %height=310%[[ Attach:T_MB_5B.jpg | Attach:T_MB_5B.jpg ]] %height=310%[[ Attach:T_MB_5C.jpg | Attach:T_MB_5C.jpg ]] (:cell:) '''Step 5. Place and solder the BS107.''' * Readjust the leads on each BS107 so that they fit int the main circuit board. The orientation is indicated by the PCB silkscreening. * Solder each of the BS107 in place. * Trim the leads off each BS107. (:headnr:) %height=315%[[ Attach:T_MB_6A.jpg | Attach:T_MB_6A.jpg ]] %height=315%[[ Attach:T_MB_6B.jpg | Attach:T_MB_6B.jpg ]] %height=315%[[ Attach:T_MB_6C.jpg | Attach:T_MB_6C.jpg ]] (:cell:) '''Step 6. Cut the headers to size and solder to holes closest to the ATMEGA164a.''' * Cut or break the headers to the appropriate length. * Using poster tack or tape to hold headers in place and solder it on the surface mount part side of the main board. * Solder the headers into the set of 2x5 holes closest to the ATMEGA164a. (:headnr:) %height=315%[[ Attach:T_MB_7A.jpg | Attach:T_MB_7A.jpg ]] %height=315%[[ Attach:T_MB_7B.jpg | Attach:T_MB_7B.jpg ]] %height=315%[[ Attach:T_MB_7C.jpg | Attach:T_MB_7C.jpg ]] (:cell:) '''Step 7. Solder on Molex connector and place the rest of headers into all other through-hole locations.''' * As before use poster tack or tape to hold through hole parts into place before soldering. * The molex connector clips into place and can be soldered without poster tack or tape. (:headnr:) %height=325%[[ Attach:T_MB_8AB.jpg | Attach:T_MB_8AB.jpg ]] (:cell:) '''Step 8. Solder on the RJ45 connectors.''' * clip on the RJ45 connectors and solder them. (:headnr:) %height=325%[[ Attach:T_MB_Trouble1AB.jpg | Attach:T_MB_Trouble1AB.jpg ]] %height=325%[[ Attach:T_MB_Trouble1C.jpg | Attach:T_MB_Trouble1C.jpg ]] (:cell:) '''Troubleshooting Soldering.''' * One common problem, especially when soldering the surface mount parts is that multiple pins may be connected by excess solder. * To remove excess solder place this region under a piece of copper braid (aka "solder wick") and apply heat until the excess solder has been removed by capillary forces. Changed lines 1-83 from:
(page under construction) What we're calling the "main circuit board" is principally responsible for taking in turbidity measurements taken many times a minute and using those to determine the dilution rate for each chamber on a minute by minute basis. Additionally it connects to your Mac/PC to output all data and accept commands. It should be noted that this main board connects to a 12V/x amp power source which can be dangerous. As such this part should be encased in a non-conductive material and particular care should be taken when working with and attaching wires to the leads. Further safety instructions are included in the Final Assembly section. (:table border=1 cellpadding=5 cellspacing=0:) (:head width=650:) %height=325%[[ Attach:T_MB_1.jpg | Attach:T_MB_1.jpg ]] (:cell:) '''Step 1. Gather all parts and tools:''' !Tools * Main Circuit Board * tweezers * CHIPQUICK solder paste (or similar) !Surface Mount Parts * ATMEGA164a (orientation matters) * Ceramic oscilator (orientation matters) * 74HCT151 (296-9254-5-ND) (orientation matters) * 150ohm resistor network (766-163-R150P-ND) * 4x 1.0uF ceramic capacitors * 1kohm resistor 0805 * 5x 10kohm resistors 0805 * button * LED (orientation matters) !Through-hole Parts * RJ45 connector (orientation matters, but it only goes in one way) * Molex connector (orientation matters, but it only goes in one way) * screw terminal (orientation matters) * breakaway 0.1" header strip * Large electrolytic capacitors (10-1000uF) (orientation matters (or it may explode)) * BS107 (orientation matters) (:headnr:) %height=310%[[ Attach:T_MB_2A.jpg | Attach:T_MB_2A.jpg ]] %height=310%[[ Attach:T_MB_2B.jpg | Attach:T_MB_2B.jpg ]] %height=310%[[ Attach:T_MB_2C.jpg | Attach:T_MB_2C.jpg ]] (:cell:) '''Step 2. Apply CHIPQUICK to the Main circuit board.''' * To apply CHIPQUICK use the blunt needle adaptor to add a minimal quantity of solder. * Apply CHIPQUICK to all areas where surface mount parts will be placed. * Use tweezers to lay the ATMEGA164A onto the OD board and place it such that it so that each pin lays directly over its respective pad. * Note how the dot on the part matches the dot silk screened onto the circuit board. (:headnr:) %height=325%[[ Attach:T_MB_3.jpg | Attach:T_MB_3.jpg ]] (:cell:) '''Step 3. Apply all surface mount parts in the correct orientation.''' * Next add the remainder of the surface mount parts with special attention to orientation of each of the parts. (zooming in on the image may help). (:headnr:) %height=325%[[ Attach:T_MB_4AB.jpg | Attach:T_MB_4AB.jpg ]] (:cell:) '''Step 4. Solder all surface mount parts at 230°C.''' * Once all of the parts are on there and in the correct orientation they may be soldered into place at 230°C using a standard laboratory hot plate. This work should be performed in a fume hood as gases will emanate off the board as the solder heats up and flux burns off. * As the board heats the CHIPQUICK solder will go from having a dull grey appearance to shiny and metallic and small wisps of smoke may be visible. * Once the solder on all parts become shiny and metallic simply use tweezers to slide the curcuit board onto a pot holder or other heat-tolerating substance. Be careful not to disturb the parts on the board as they will require a few seconds to cool. * Note that once the solder cools it may have a dull finish if lead free solder is used. This is okay. Leaded solder should maintain a shinier finish. (:headnr:) %height=310%[[ Attach:T_MB_5A.jpg | Attach:T_MB_5A.jpg ]] %height=310%[[ Attach:T_MB_5B.jpg | Attach:T_MB_5B.jpg ]] %height=310%[[ Attach:T_MB_5C.jpg | Attach:T_MB_5C.jpg ]] (:cell:) '''Step 5. Place and solder the BS107.''' * Readjust the leads on each BS107 so that they fit int the main circuit board. The orientation is indicated by the PCB silkscreening. * Solder each of the BS107 in place. * Trim the leads off each BS107. (:headnr:) %height=315%[[ Attach:T_MB_6A.jpg | Attach:T_MB_6A.jpg ]] %height=315%[[ Attach:T_MB_6B.jpg | Attach:T_MB_6B.jpg ]] %height=315%[[ Attach:T_MB_6C.jpg | Attach:T_MB_6C.jpg ]] (:cell:) '''Step 6. Cut the headers to size and solder to holes closest to the ATMEGA164a.''' * Cut or break the headers to the appropriate length. * Using poster tack or tape to hold headers in place and solder it on the surface mount part side of the main board. * Solder the headers into the set of 2x5 holes closest to the ATMEGA164a. (:headnr:) %height=315%[[ Attach:T_MB_7A.jpg | Attach:T_MB_7A.jpg ]] %height=315%[[ Attach:T_MB_7B.jpg | Attach:T_MB_7B.jpg ]] %height=315%[[ Attach:T_MB_7C.jpg | Attach:T_MB_7C.jpg ]] (:cell:) '''Step 7. Solder on Molex connector and place the rest of headers into all other through-hole locations.''' * As before use poster tack or tape to hold through hole parts into place before soldering. * The molex connector clips into place and can be soldered without poster tack or tape. (:headnr:) %height=325%[[ Attach:T_MB_8AB.jpg | Attach:T_MB_8AB.jpg ]] (:cell:) '''Step 8. Solder on the RJ45 connectors.''' * clip on the RJ45 connectors and solder them. (:headnr:) %height=325%[[ Attach:T_MB_Trouble1AB.jpg | Attach:T_MB_Trouble1AB.jpg ]] %height=325%[[ Attach:T_MB_Trouble1C.jpg | Attach:T_MB_Trouble1C.jpg ]] (:cell:) '''Troubleshooting Soldering.''' * One common problem, especially when soldering the surface mount parts is that multiple pins may be connected by excess solder. * To remove excess solder place this region under a piece of copper braid (aka "solder wick") and apply heat until the excess solder has been removed by capillary forces. to:
test Changed lines 62-63 from:
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* Apply CHIPQUICK to all areas where to:
* Apply CHIPQUICK to all areas where surface mount parts will be placed. Changed line 46 from:
(:cell:) '''Step 3. Apply all to:
(:cell:) '''Step 3. Apply all surface mount parts in the correct orientation.''' Added line 42:
* Note how the dot on the part matches the dot silk screened onto the circuit board. Changed lines 86-87 from:
* One common problem, especially when soldering the * To remove excess solder place this region under a piece of to:
* One common problem, especially when soldering the surface mount parts is that multiple pins may be connected by excess solder. * To remove excess solder place this region under a piece of copper braid (aka "solder wick") and apply heat until the excess solder has been removed by capillary forces. Changed lines 75-77 from:
* The to:
* The molex connector clips into place and can be soldered without poster tack or tape. Changed lines 80-81 from:
(:cell:) '''Step 8. Solder on the * clip on the to:
(:cell:) '''Step 8. Solder on the RJ45 connectors.''' * clip on the RJ45 connectors and solder them. Changed lines 73-75 from:
(:cell:) '''Step 7. Solder on * to:
(:cell:) '''Step 7. Solder on Molex connector and place the rest of headers into all other through-hole locations.''' * As before use poster tack or tape to hold through hole parts into place before soldering. * The RJ45 connectors clip into place and can be soldered without poster tack or tape. Changed line 32 from:
* 0.1" header strip to:
* breakaway 0.1" header strip Changed lines 65-68 from:
(:cell:) '''Step 6. * * When cutting * Solder to:
(:cell:) '''Step 6. Cut the headers to size and solder to holes closest to the ATMEGA164a.''' * Cut or break the headers to the appropriate length. * Using poster tack or tape to hold headers in place and solder it on the surface mount part side of the main board. * Solder the headers into the set of 2x5 holes closest to the ATMEGA164a. Changed lines 58-61 from:
(:cell:) '''Step 5. Place and solder the * Readjust the * to:
(:cell:) '''Step 5. Place and solder the BS107.''' * Readjust the leads on each BS107 so that they fit int the main circuit board. The orientation is indicated by the PCB silkscreening. * Solder each of the BS107 in place. * Trim the leads off each BS107. Changed line 15 from:
* to:
* CHIPQUICK solder paste (or similar) Changed lines 18-20 from:
* ATMEGA164a to:
* ATMEGA164a (orientation matters) * Ceramic oscilator (orientation matters) * 74HCT151 (296-9254-5-ND) (orientation matters) Changed lines 25-27 from:
* button to:
* button * LED (orientation matters) Changed lines 29-34 from:
* * Part 2 * Part 3 * Part 4 * Part 5 * Part 6 to:
* RJ45 connector (orientation matters, but it only goes in one way) * Molex connector (orientation matters, but it only goes in one way) * screw terminal (orientation matters) * 0.1" header strip * Large electrolytic capacitors (10-1000uF) (orientation matters (or it may explode)) * BS107 (orientation matters) Changed lines 21-26 from:
* * Part 5 * Part 7 * Part 8 * Part 9 to:
* 150ohm resistor network (766-163-R150P-ND) * 4x 1.0uF ceramic capacitors * 1kohm resistor 0805 * 5x 10kohm resistors 0805 * button * LED Changed lines 18-20 from:
* * Part 2 * Part 3 to:
* ATMEGA164a * Ceramic oscilator * 74HCT151 (296-9254-5-ND) Changed lines 50-51 from:
(:cell:) '''Step 4. Solder all * Once all of the parts are on there and in the correct orientation they may be soldered into place at 230°C using a to:
(:cell:) '''Step 4. Solder all surface mount parts at 230°C.''' * Once all of the parts are on there and in the correct orientation they may be soldered into place at 230°C using a standard laboratory hot plate. This work should be performed in a fume hood as gases will emanate off the board as the solder heats up and flux burns off. Added line 54:
* Note that once the solder cools it may have a dull finish if lead free solder is used. This is okay. Leaded solder should maintain a shinier finish. Changed line 14 from:
* to:
* tweezers Changed lines 41-42 from:
* Use to:
* Use tweezers to lay the ATMEGA164A onto the OD board and place it such that it so that each pin lays directly over its respective pad. Changed lines 46-47 from:
* Next add the remainder of the to:
* Next add the remainder of the surface mount parts with special attention to orientation of each of the parts. (zooming in on the image may help). Changed lines 53-54 from:
* Once the solder on all parts become shiny and metallic simply use to:
* Once the solder on all parts become shiny and metallic simply use tweezers to slide the curcuit board onto a pot holder or other heat-tolerating substance. Be careful not to disturb the parts on the board as they will require a few seconds to cool. Changed line 64 from:
(:cell:) '''Step 6. Solder on the "Through-hole part 3" and Cut the "through-hole part 4" and solder those closest to the to:
(:cell:) '''Step 6. Solder on the "Through-hole part 3" and Cut the "through-hole part 4" and solder those closest to the ATMEGA164a in place.''' Changed lines 4-5 from:
to:
What we're calling the "main circuit board" is principally responsible for taking in turbidity measurements taken many times a minute and using those to determine the dilution rate for each chamber on a minute by minute basis. Additionally it connects to your Mac/PC to output all data and accept commands. It should be noted that this main board connects to a 12V/x amp power source which can be dangerous. As such this part should be encased in a non-conductive material and particular care should be taken when working with and attaching wires to the leads. Further safety instructions are included in the Final Assembly section. Changed line 82 from:
(:cell:) ''' to:
(:cell:) '''Troubleshooting Soldering.''' Changed lines 83-84 from:
* to:
* One common problem, especially when soldering the layover parts is that multiple pins on a given part may be connected by excess solder. * To remove excess solder place this region under a piece of "solder wicking wire" Changed lines 77-78 from:
(:cell:) '''Step 8. * stuff to:
(:cell:) '''Step 8. Solder on the LAN connection ports.''' * clip on the "LAN connection ports and solder them. Changed lines 55-57 from:
(:cell:) '''Step 5. * stuff to:
(:cell:) '''Step 5. Place and solder the "through-hole part6".''' * Readjust the "prongs" on each "TH Part6" so that they fit int the main circuit board. * Solder each of the"TH Part6's" in place. * Trim the "prongs" off each "TH Part6". Changed lines 62-64 from:
(:cell:) '''Step 6. * stuff to:
(:cell:) '''Step 6. Solder on the "Through-hole part 3" and Cut the "through-hole part 4" and solder those closest to the "ATG Mother Brain" in place.''' * Using putty or tape to hold "through-hole part 3" in place and solder it on the layover part side of the main board. * When cutting the "TH part4 do not cut too close to the metal "prongs". * Solder the first set of "5-pronged" "layover part 4" into the set of 2x5 holes closest to the "ATG motherbrain" Changed lines 70-71 from:
(:cell:) '''Step 7. * stuff to:
(:cell:) '''Step 7. Solder on "through-hole part 2" and place the rest of "Through-hole part 4" into all other through-hole locations.'''1 * As before use putty or tape to hold throughhole part 4 into place before soldering. * "Through-hole part 2" clips into place and can be soldered without putty or tape. Changed lines 36-38 from:
(:cell:) '''Step 2. * stuff to:
(:cell:) '''Step 2. Apply CHIPQUICK to the Main circuit board.''' * To apply CHIPQUICK use the blunt needle adaptor to add a minimal quantity of solder. * Apply CHIPQUICK to all areas where layover parts will be placed. * Use forceps to lay the "ATG mother brain" onto the Main circuit board and place it such that it lays directly over the "metal pads". Changed lines 43-45 from:
(:cell:) '''Step 3. * stuff to:
(:cell:) '''Step 3. Apply all layover parts in the correct orientation.''' * Next add the remainder of the layover parts with special attention to orientation of each of the parts. (zooming in on the image may help). Changed lines 48-49 from:
(:cell:) '''Step 4. * stuff to:
(:cell:) '''Step 4. Solder all layover parts at 230°C.''' * Once all of the parts are on there and in the correct orientation they may be soldered into place at 230°C using a hot plate intended for such temperatures. This work should be performed in a fume hood as gases will emanate off the board as the solder heats up. * As the board heats the CHIPQUICK solder will go from having a dull grey appearance to shiny and metallic and small wisps of smoke may be visible. * Once the solder on all parts become shiny and metallic simply use forceps to slide the curcuit board onto a pot holder or other heat-tolerating substance. Be careful not to disturb the parts on the board as they will require a few seconds to cool. Deleted lines 33-34:
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(:cell:) '''Step 2. Stuff:''' Deleted line 38:
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trouble Changed line 71 from:
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(:cell:) '''Trouble shooting soldering. Trouble happens''' Changed line 43 from:
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!Tools * Forceps * CHIPQUICK !Layover Parts Changed lines 23-24 from:
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* Part 9 !Through-hole Parts * Part 1 * Part 2 * Part 3 * Part 4 * Part 5 * Part 6 * Part 7 * Part 8 * Part 9 Changed lines 9-10 from:
(:cell:) '''Step 1. Gather all * to:
(:cell:) '''Step 1. Gather all parts and tools:''' * Part 1 * Part 2 * Part 3 * Part 4 * Part 5 * Part 6 * Part 7 * Part 8 Changed line 57 from:
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2 (:table border=1 cellpadding=5 cellspacing=0:) (:head width=550:) %height=325%[[ Attach:T_MB_2ABC.jpg | Attach:T_MB_2ABC.jpg ]] (:cell:) '''Step 1. Gather all 3d printed parts:''' * stuff 3 (:table border=1 cellpadding=5 cellspacing=0:) (:head width=550:) %height=325%[[ Attach:T_MB_3ABC.jpg | Attach:T_MB_3ABC.jpg ]] (:cell:) '''Step 1. Gather all 3d printed parts:''' * stuff 4 (:table border=1 cellpadding=5 cellspacing=0:) (:head width=550:) %height=325%[[ Attach:T_MB_4ABC.jpg | Attach:T_MB_4ABC.jpg ]] (:cell:) '''Step 1. Gather all 3d printed parts:''' * stuff 5 (:table border=1 cellpadding=5 cellspacing=0:) (:head width=550:) %height=325%[[ Attach:T_MB_5ABC.jpg | Attach:T_MB_5ABC.jpg ]] (:cell:) '''Step 1. Gather all 3d printed parts:''' * stuff 6 (:table border=1 cellpadding=5 cellspacing=0:) (:head width=550:) %height=325%[[ Attach:T_MB_6ABC.jpg | Attach:T_MB_6ABC.jpg ]] (:cell:) '''Step 1. Gather all 3d printed parts:''' * stuff 7 (:table border=1 cellpadding=5 cellspacing=0:) (:head width=550:) %height=325%[[ Attach:T_MB_7ABC.jpg | Attach:T_MB_7ABC.jpg ]] (:cell:) '''Step 1. Gather all 3d printed parts:''' * stuff 8 (:table border=1 cellpadding=5 cellspacing=0:) (:head width=550:) %height=325%[[ Attach:T_MB_8ABC.jpg | Attach:T_MB_8ABC.jpg ]] (:cell:) '''Step 1. Gather all 3d printed parts:''' * stuff trouble Added lines 9-13:
(:cell:) '''Step 1. Gather all 3d printed parts:''' * stuff (:table border=1 cellpadding=5 cellspacing=0:) (:head width=550:) %height=325%[[ Attach:T_OD_1.jpg | Attach:T_MB_2ABC.jpg ]] Changed lines 1-10 from:
(:title Main Board:) to:
(:title Main Board:) (page under construction) Intro here (:table border=1 cellpadding=5 cellspacing=0:) (:head width=550:) %height=325%[[ Attach:T_OD_1.jpg | Attach:T_MB_1.jpg ]] (:cell:) '''Step 1. Gather all 3d printed parts:''' * stuff |