Abstract:
Increasing traffic volumes and a deteriorating transportation infrastructure have stimulated the development of new systems and methods to accelerate the construction of highway bridges. Precast concrete bridge components offer a potential alternative to conventional reinforced, cast-in-place concrete components. The use of precast components has the potential to minimize traffic disruptions, improve work zone safety, reduce environmental impacts, improve constructability, increase quality, and lower life-cycle costs. This study compared two precast concrete bridge pier systems for rapid construction of bridges in seismic regions. One was a reinforced concrete system, in which mild steel deformed bars connect the precast concrete components and provide the flexural strength of the columns. The other was a hybrid system, which uses a combination of unbonded post-tensioning and mild steel deformed bars to make the connections. A parametric study of the two types of systems was conducted using nonlinear finite element models to investigate the global response and likelihood of damage for various frame configurations. On the basis of this study, a practical method was developed to estimate maximum seismic displacements from the cracked section properties of the columns, the elastic design displacement response spectrum, and the base-shear strength ratio. The results of the global nonlinear finite element analyses suggest that the systems have the potential for good seismic performance. Further analytical and experimental research is needed to investigate the constructability and seismic performance of the connection details.

Authors:
Hieber,D. G., Wacker,J. M., Eberhard,M. O., Stanton,J. F.

Keywords:
Alternative, bridge, bridges, columns, concrete, concrete bridge, connections, constructability, construction, cost, costs, damage, design, developed, development, environmental, environmental impact experimental, finite element, highway, impact, impacts, infrastructure, methods, models, performance piers, precast, precast concrete, prestressed concete, quality, Rapid construction, Regions, reinforce concrete, research, response spectra, response spectrum, safety, seismic, seismic performance, steel strength, Study, substructures, System, systems, traffic, traffic volumes, trasportation, volume

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External Links: http://www.wsdot.wa.gov/research/reports/fullreports/611.1.pdf http://wsdot.wa.gov/Research/Reports/600/611.1.htm

Abstract:
This project performed extensive study and systematic research on the application of the Highway Development and Management system (HDM-4) to the Washington State Department of Transportation (WSDOT) highway system. Data processing, testing, calibration, and analysis were executed to provide the WSDOT with a new budget planning tool. HDM-4 flexible pavement deterioration models were calibrated with the assistance of the Washington State Pavement Management System. A method to calibrate concrete pavement distress models is proposed. This research also explored the application of HDM-4 analysis at the project, program, and strategic levels. The applications include prediction of pavement conditions during a defined analysis period, calculation of required budgets for optimal pavement conditions and maximum economic indicators, establishment of optimized work programs under varying levels of constrained budgets, and other applications for WSDOT.

Authors:
Li,J., Muench,S. T., Mahoney,J. P., Pierce,L., Sivaneswaran,N.

Keywords:
HDM-4, models, pavement maintenance, pavement management, pavement performance, Pavement preservation, vehicle operating costs, research, highway, development, management, management system, Washington, Washington state, transportation, WSDOT, data, calibration, analysis, planning, pavement, deterioration, concrete, program, applications, prediction, condition, indicators

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External Links: http://www.wsdot.wa.gov/research/reports/fullreports/588.1.pdf http://wsdot.wa.gov/Research/Reports/500/588.1.htm

Abstract:
The SR99-Spokane Street Over-crossing is located in Seattle, Washington, and was built in the late 1950s. Its construction is mostly of reinforced concrete; the reinforcement detailing is poor by modern seismic standards, particularly with respect to confinement, and the underlying soils are also weak. Furthermore, the structure contains many "outrigger bents", in which columns are displaced from their ideal locations to accommodate passage of railroad tracks beneath the structure. These outrigger bents cause significant asymmetry in the structure that could lead to unusual and undesirable seismic response. In this study, the seismic response of the structure was evaluated analytically and seismic retrofit strategies were developed and evaluated. In a companion experimental study by Washington State University (WSU), the as-existing structure was investigated by testing scale models of representative bents, and one retrofit strategy was also tested. In this report, modeling approaches are discussed in detail, and the results of evaluations of the as-existing structure as well as the retrofit strategies are presented. Some components of the structure (e.g. the deck, the already-jacketed columns and the soil-foundation-structure system) were found to be critical to an accurate determination of response and were therefore modeled in some detail. Site-specific ground motions at three different hazard levels were used. The structure was found to be vulnerable, especially to the 72- and 475-year ground motions. The knee-joints that connect the outrigger beams and columns were found to be the most critical components, and their vulnerability was shown to be influenced by the type of retrofit performed on the outrigger column. Retrofit strategies included some designed to increase the strength and ductility of the components, and some intended to reduce the demands on them.

Authors:
Inouye,B., Lehman,D. E., Stanton,J. F., Kramer,S. L.

Keywords:
columns, concrete, construction, ductility, evaluation, experimental, hazard, ITS, knee-joints, modeling, models, outriggers, reinforced concrete, reinforcement, retrofit, seattle, seismic, seismic response, soil-structure interaction, strength, Washington, Washington state

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External Links: http://www.wsdot.wa.gov/research/reports/fullreports/596.1.pdf http://wsdot.wa.gov/Research/Reports/500/596.1.htm

Abstract:
This research study was conducted to evaluate the in-service performance of existing guardrail end treatments and unrestrained pre-cast concrete barrier in Washington State. For a selected area of the state highway system over a one-year period, local area maintenance personnel were tasked to document incidents, including extent of damage and repair costs, into a database using NCHRP Project 22-13 methodology. Additional information (accident severity, e.g.) from police reports was gathered from the incidents and added to the database. The installation characteristics measured for Breakaway Cable Terminals (BCT) and Slotted Rail Terminals (SRT), along with the related crash data for these devices, showed overall acceptable performance when struck. Review of the incident severities, together with the displacement and damage data on struck barriers in the study area, revealed no significant difference in BCT and SRT performance. The installation, damage, and displacement characteristics examined on struck concrete barrier showed that the pin and loop connections were holding well in incidents, and the barrier displacements during incidents were within the WSDOT design specification for such systems.

Authors:
Igharo,P. O., Murphy,J., Glad,R. W.

Keywords:
performance, guardrail, Washington, Washington state, guardrail end treaments, breakaway cable terminal (BCT), roadside safety, slotted rail terminal (SRT), research, end treatment, precast concrete, concrete, concrete barrier, highway, maintenance, incident, damage, repair, costs, cost, database, methodology, accident severity, data, barriers, WSDOT, design, specification, systems

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External Links: http://www.wsdot.wa.gov/research/reports/fullreports/580.1.pdf http://wsdot.wa.gov/Research/Reports/500/580.1.htm

Abstract:
More extensive use of precast concrete components, which are fabricated off-site and then connected on-site, could allow bridges to be constructed more rapidly. The increased use of precast components in bridges also promises to increase work-zone safety and reduce environmental impacts for bridges that span waterways. This report discusses precast concrete systems that have been used for rapid bridge construction outside of Washington State and evaluates whether they are suitable for use within Western Washington. The report also identifies key features that are important for successful precast concrete system applications. Information on previously used systems was gathered through an extensive review of published literature. Washington State Department of Transportation (WSDOT) design and construction engineers, precast concrete producers, and bridge contractors were also consulted to obtain their input on the positive and negative aspects of applied systems. Most applications have been used in areas of low seismic potential. By contrast, Western Washington is subject to strong earthquakes. Because precast systems contain connections, and connections are typically vulnerable to seismic loading, a qualitative evaluation of the expected seismic performance of each system was deemed necessary. The researchers identified four types of precast concrete superstructure systems: full-depth precast concrete panels, partial-depth precast concrete panels, prestressed concrete multibeam superstructures, and preconstructed composite units. The four systems appear to have acceptable seismic behavior, but there are concerns associated with constructability and durability. Precast concrete substructure systems have received much less attention than have superstructure systems. The use of precast substructure components can provide significant time savings by eliminating the time needed to erect formwork, fix steel, and cure concrete in the substructure. The success of the system depends strongly on the connections, which must hae good seismic resistance, have tolerances that allow easy assembly, and be suitable for rapid construction.

Authors:
Hieber,D. G., Wacker,J. M., Eberhard,M. O., Stanton,J. F.

Keywords:
bridge, bridges, concrete, construction, multibeam superstructures, precast concrete, precast substructures, prestressed concrete, Rapid construction, state-of-the-art, systems, safety, environmental, environmental impact, impacts, span, Washington, Washington state, applications, transportation, WSDOT, design, seismic, earthquake, seismic loading, evaluation, performance, superstructure, prestressed, seismic behavior, constructability, durability, steel, resistance

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External Links: http://www.wsdot.wa.gov/research/reports/fullreports/594.1.pdf http://wsdot.wa.gov/Research/Reports/500/594.1.htm

Abstract:
Floating bridge concrete must be watertight, durable, workable, and must have sufficient cohesiveness to prevent segregation in heavily congested deep walls. The mix design must experience minimal creep and shrinkage to reduce prestress losses, and shrinkage cracking. As a result of recent concrete research, new mixes were created incorporating various quantities of fly ash, silica fume, metakaolin, poly-carboxylate ether superplasticizers, and Caltite waterproofing admixture. This research focuses on concrete with a water binder ratio of 0.33 and a slump in the range of 8 to 9 inches. Workability characteristics of the fresh concrete are analyzed and hardened concrete properties tested in this research are compressive strength, chloride ion permeability, and creep and drying shrinkage properties. It was found that metakaolin was successful in producing mix designs with similar properties as Silica fume modified concrete. Satisfactory strength was achieved through increasing the fly ash and lowering the silica fume contents, though, chloride ion permeability was negatively affected. The removal of silica fume and the inclusion of Caltite decreased the concrete’s resistance to chloride ion permeability and produced concrete that failed to attain the required 28-day ultimate compressive strength of 6500 psi. The second part of this study focuses on developing an experimental setup to evaluate products and construction methods to help prevent water leakage through construction joints in pontoon floating bridges. A pressure system was used to apply significant pressures to concrete test specimens containing a construction joint. Different products and construction methods were used in constructing the joints to determine the most effective methods for preventing water penetration in the field. The testing results have shown compaction effort is the most important factor in water leakage through a joint. Increased compaction in laboratory specimens leads to less water leakage through construction joints. Product selection was ineffective in preventing water leakage if concrete compaction was inadequate.

Authors:
Itani,R., Masad,E., Balko,B., Bayne,B.

Keywords:
concrete, performance, fly ash, silica fume, metakaolin, polycarboxylate, caltite, creep, shrinkage, compressive strength, permeability, construction joint, leakage, waterstop, accident rates, compaction, watertight

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Abstract:
In this study, the performance of five typical mix designs from four different regions in Washington state is assessed. The performance characteristics that are evaluated include four durability properties: freeze-thaw durability, scaling resistance, abrasion resistance, chloride penetration, and one strength-related property: compressive strength.Determination of the current level of performance of existing concrete mixes is the first step toward fully implementing performance-based specifications. Knowing the level of durability of existing mix designs will give WSDOT a starting point in defining new levels of durability for higher performance mixes. Previously, the selection of appropriate mix designs was based solely on the flexural or compressive strength of the mix. The results of this study enable mix designs to be selected by matching the performance grade with exposure conditions.A map of the state of Washington outlining freeze-thaw zones is presented to indicate exposure conditions. This may be used to match pavement performance grades with actual field conditions. Recommendations based on experimental findings and the literature review are provided for improving the durability of the mixes.

Authors:
Masad,E., James,L.

Keywords:
concrete, performance, freeze-thaw, Scaling, abrasion, permeability, research

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Abstract:
Recently, WSDOT acquired a non-nuclear, non-destructive, density measuring device manufactured by TransTech called a Pavement Quality Indicator (PQI). TransTech's PQI measures pavement density indirectly by measuring its dielectric constant. A non-nuclear gauge is advantageous because it contains no radioactive source and is therefore not subject to radiological controls, and it can obtain readings in about 5 seconds versus to 4 minutes with a nuclear gauge. Currently, TransTech is collecting data from different agencies to determine the suitability for measuring asphalt pavement density. This brief study presents density measurements from PQI and compares them with nuclear density gauge and core density measurements from three WSDOT 1998 paving projects. This evaluation was a secondary study to 1998 study Asphalt Concrete Temperature in Washington State; therefore this study's experimental design was based entirely on the Temperature study requirements, which resulted in non-random samples and multiple populations within the same sample groups. Despite these problems, results indicate that, when averaged, PQI readings compare favorably with both nuclear measurements and core measurements.

Authors:
Muench,S. T., Mahoney,J. P., Cawley,B.

Keywords:
agencies, asphalt, asphalt concrete, asphalt pavement, concrete, control, core densities, data, density, design, evaluation, experimental, group, indicator, ITS, nuclear gauge, pavement, pavement quality, pavement quality indicator, population, project, quality, Study, temperature, Washington, Washington state, WSDOT

Abstract:
Funded by the 1987 Intermodal Surface Transportation Efficiency Act, the Strategic Highway Research Program (SHRP), was a five year, $150 million research program to improve the performance of the nation's roads by addressing four key areas: concrete and structures; highway safety and maintenance; asphalt; and long-term pavement performance. Nearly one-third of the $150 million was allocated for the study of asphalt, specifically to develop performance based specifications that would relate material properties of the binder and the mix to field performance. Superpave (Superior PERforming asphalt PAVEments) encompasses the products of the SHRP asphalt research program and consists of three interrelated elements: an asphalt binder specification with supporting tests; a mix design and analysis system with supporting tests; and performance prediction models. This report is a compilation and synthesis of Washington DOT's (WSDOT) experience with selected components and concepts of the SHRP/Superpave technology to include the following: performance graded (PG) binder usage and specification validation; gyratory mix design; the Superpave Shear Test (SST); and field performance of the Superpave mixes.Binders typically specified by WSDOT (AR400OW and PBAs -2, -5, -6. -6GR) were classified in terms of five Superpave performance grades: PG 58-22; 64-22; 64-28; 64-34; and 70-28. Although data from 171 weather stations suggest that as many as 6 low- and 5 high-temperature grades could be specified, binder availability and regional pavement distress were used to develop guidelines for statewide PG usage. Three binders were recommended for use in the western, northeastern and southeastern regions of the state as follows: PG 58-22; PG 58-34; and PG 64-28, respectively. Validation of the binder specification with respect to low temperature cracking was accomplished using binder and field performance data from 28 projects. The results were very encouraging: the original SHRP algorithm for binder selection correctly "predicted" field performance in 22 of 28 cases, whereas the LTPP algorithm for binder selection correctly "predicted" field performance in 26 of 28 cases.Additionally, a laboratory experiment using the Superpave Shear Test (SST) apparatus was undertaken to test the effectiveness of binder "bumping," i.e., increasing the high temperature grade because of exceptionally high traffic volume and/or slow or standing traffic. The data clearly indicate that the SST is an effective tool for discriminating between binders and that 'bumping" may be effective in reducing pavement rutting. Permanent shear strain for specimens made with a PB 70-xx binder was only 25 to 33% of the shear strain for specimens made with a PG 58-xx binder.As originally configured, the Superpave mix design matrix included seven traffic levels and four temperature regimes for 28 possible compaction levels. Recognizing that the 28 compaction levels made for a somewhat unwieldy system, WSDOT attempted to reduce the number of compaction levels by conducting a series of mix designs at each compaction level. The results of the limited experiment suggest that it might be possible to limit the number of compaction levels required for mix design. Research by Brown et. al. (NCHRP 99) tends to confirm this as they have suggested reducing the number of compaction levels and provided more definitive guidance with respect to each level.Since 1993 WSDOT has place 44 projects which include some component of the Superp ave technology. For 17 of these projects parallel Hveem and Superpave mix designs were conducted. In 13 of the 17 cases, the Superpave design asphalt content was equal to or greater than the Hveem design asphalt content, though the difference was usually no more than 0.2%. A fundamental difference between Hveem and Superpave mix design methods is the compaction device. Data from these field projects indicate that the current kneading and gyratory compaction protocols (at least for 109 gyrations) yield similar air void contents.As noted previously, Washington DOT has placed 44 projects which involve some component of the Superpave technology. For 18 of the projects a conventional Hveem mix design was conducted using a PG binder (Hveem-PG). The remaining 26 projects were truly Superpave, i.e., the materials selection and mix design were established in accordance with the Asphalt Institute's SP2, Superpave Level 1 Mix Design. According to WSDOT practice the following numerical indices trigger maintenance: Pavement Structural Condition (PSC) 10 mm; or International Roughness Index (IRI) > 500 cnVkm. Although relatively "young", the 44 projects are performing quite well. The average values of rutting, PSC, and IRI (4, 91, and 121, respectively) are all well below the "trigger" values. With respect to rutting and PSC, the performance of Hveem-PG and Superpave projects is virtually identical. However, the ride quality of the Superpave projects is a bit rougher than the Hveem-PG binder projects: IRI of 134 for the former and 103 for the latter. The higher values of IRI measured on the Superpave projects may be the result of the typically coarser aggregate gradation or differences in construction techniques.WSDOT's Superpave experience has not been without challenges. Still, its overall experience has been very encouraging. Experimentation with the revised compaction matrix, continued use of the SST, field validation of the "bumping" experiment, and long-term monitoring of field performance will provide the necessary data to allow WSDOTs critical assessment of Superpave's technical merit and economic viability.

Authors:
Leahy,R. B., Briggs,R. N.

Keywords:
SHRP, Superpave, asphalt, intermodal, transportation, transportation efficiency, highway, research, program, performance, concrete, structures, highway safety, safety, maintenance, pavement, specifications, specification, asphalt pavement, pavements, tests, design, analysis, prediction, models, Washington, WSDOT, data, temperature, cracking, LTPP, traffic, volume, compaction, materials, condition, international roughness index, roughness, index, ride quality, quality, aggregate, construction, ITS, monitoring

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Abstract:
This report documents the rehabilitation of a faulted Portland cement concrete pavement with epoxy coated dowel bars. The dowel bars were installed parallel with centerline at each joint to reestablish panel to panel interlock. The construction project also included the trial installation of tied PCC shoulders as a means of stabilizing the panels. Diamond grindling was also included in the contract to bring the retrofit pavement back to a smooth longitudinal profile.Early performance results indicate that the retrofit dowel bars are performing better than the tied shoulders with regard to preventing the reoccurrence of faulting.

Authors:
Pierce,L., Korynta,A.

Keywords:
concrete, construction, dowel bar, Epoxy, faulting, pavement, PCC, PCCP rehabilitation, performance, portland cement concrete, profile, project, rehabilitation, retrofit

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Abstract:
This report documents the construction of two experimental test sections of asphalt concrete pavement containing polymer and ground rubber additives. The two sections are located on I-5 south of Olympia, Washington and were constructed in the summer of 1992.The test sections were paved with an open-graded using PBA-6 and asphalt cement binders. PBA-6 is a performance based asphalt cement with a polymer additive. is a performance based asphalt cement but with ground tires as the additive. The is a for a new product developed by the U.S. Oil and Refining Company of Tacoma, Washington. The completed test sections are performing well, although the PBA-6GR section is flushing due to too high of an initial asphalt content. The sections will be monitored of 10 years to determine long-term performance.

Authors:
Livingston,J., Anderson,K. W.

Keywords:
additive, asphalt, asphalt concrete, Asphalt Concrete pavement, Asphalt content, asphalt pavement, concrete, construction, counties, crumb-rubber, developed, experimental, line, open-graded, pavement, pavements, performance, performance based specifications, polymer, rubber, tire, tires, Washington

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Abstract:
The major objectives of this study were to examine: (1) the types of recycled materials that are appropriate and feasible as alternative paving materials such as glass and tires; and (2) the types of recycled materials, such as mixed-plastics and compost, that can be utilized in all types of transportation applications other than pavements. Seven key products are investigated: tires; glass; asphalt concrete fly ash; compost; mixed plastics; and sign stock. Performance and cost data for pavements is documented for both in-state and nationwide applications. The national experience \'with the use of waste glass as an additive to asphalt concrete and its use in unbound base material is so highlighted. Programs for experimental use of recycled material are outlined. Recommendations for staffing and program changes to deal with recycling are also discussed.

Authors:
Swearigen,D. L., Jackson,N. C.

Keywords:
additive, Alternative, applications, asphalt, asphalt concrete, base, base materials, concrete, construction, cost, data, experimental, fly ash, Glasphalt, highway, highway construction, ITS, materials, objectives, pavement, pavements, performance, program, recycled ACP, recycling, Rubber-asphalt, tire, tires, transportation

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Abstract:
The Washington State Department of Transportation is conducting experimental field evaluations of selected polymer concrete thin (1/4 inch) overlays. The polymer concrete material is manufactured by private industry firms and installed on selected bridge decks under standard WSDOT construction contracts. Approximately 24 bridges will be involved in the experiment; eight of these are included in federal participating construction projects as experimental features.A polymer concrete thin overlay, The Conkryl Broadcast System (methlmethacrylate), was applied to the deck of the South 154th Street Overcrossing, Bridge No. 5/523, under Contract No. 3354, SR 405 Tukwila to South Renton HOV Lanes. This bridge is a prestressed girder bridge located on the mainline I-5 at the intersection with I-405 in Seattle, Washington.

Authors:
Roper,T. H., Henley,E. H. Jr

Keywords:
bridge, bridge deck, bridge deck repairs, bridge decks, bridges, concrete, construction, contracts, Deck, evaluation, experimental, HOV, HOV lanes, lanes, overlay, overlays, polymer, polymer concrete, prestressed, project, seattle, thin overlay, transportation, Washington, Washington state, WSDOT

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Abstract:
This report describes the results of laboratory experiments in which concrete reinforcing steel of various sizes was 'cold' and 'hot' bent under different conditions and was subsequently straightened. The bent/straightened steel was inspected for cracking and tested in tension for strength and ductility. The laboratory data were analyzed to determine the conditions that may cause reinforcing bars to crack during bending/straightening operations, or that may render the engineering properties of bars unsuitable for reinforcing the concrete. The results of those analyses were used to propose standard specifications for bending/straightening reinforced bars, for WSDOT's considerations.

Authors:
Babaei,K., Hawkins,N. M.

Keywords:
concrete, reinforcing steel, bending, strength, ductility, cracking

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Abstract:
The Washington State Department of Transportation will be conducting experimental field testing of several selected polymer concrete thin (1/4 inch) overlays over a ten-year period. The polymer concrete material is manufactured by private industry firms and installed on selected bridge decks under standard WSDOT construction contracts. Approximately 21 bridges will be involved in the experiment; eight of these are included in federal participating projects as experimental features.Washington State Department of Transportation will be conducting experimental field testing of several selected polymer concrete thin (1/4inch) overlays over a ten-year period. The polymer concrete material is manufactured by private industry and installed on selected bridge decks under standard WSDOT construction 21 bridges will be involved in the experiment; eight of these are included in federal participating projects as features. The polymer concrete thin overlays were applied to the decks of the River Bridge and the Yakima River Bridge under Contract No. 3 SR 90 and SR 82, Interchange to Terrace Heights. Both bridges are steel truss bridges located on SR 82 just outside Yakima, Washington. Both the epoxy overlay and the methacrylate overlays were versatile products apply under difficult traffic control conditions. Starting and stopping the various pours to accommodate opening and closing of lanes for traffic proved satisfactory. To the extent possible, work was performed at night when traffic was light. All three lanes were then opened to traffic in the early morning to accommodate peak traffic conditions.

Authors:
Roper,T. H., Henley,E. H. Jr

Keywords:
bridge, bridge deck, bridge deck repairs, bridge decks, bridges, concrete, condition, construction, contracts, control, Deck, Epoxy, experimental, lanes, light, overlay, overlays, polymer, polymer concrete, steel, steel truss bridge, thin overlay, traffic, traffic control, transportation, Washington, Washington state, WSDOT

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Abstract:
Washington State has approximately 700 bridge decks that may require a latex modified concrete (LMC) overlay in the next 12 to 15 years. The microsilica concrete overlay is seen as a possible alternative to the increasingly expensive latex modified concrete.A microsilica modified concrete overlay was placed on Bridge 5/718W in Skagit County.The bridge is a concrete box girder structure with 8,100 square feet of deck area. The ADT on this bridge is 9,150 vehicles per day.The minimum overlay thickness was 1% inches. Superplasticizer was added to the mix. The concrete was mixed in a conventional batch plant with the technical representative from the microsilica supplier providing assistance. The microsilica modified concreteoverlay was finished and cured as prescribed by WSDOTts specification for LMC overlays.The microsilica was supplied as a slurry. Force 10,000, produced by W. R. Grace and Company, Cambridge, Massachusetts, was the source of the microsilica.The long-term performance evaluation of the microsilica-modified concrete will be based on a direct comparison with the LMC overlay to be constructed on Bridge 5/71SE. Both bridges are of similar construction, have the same deck area and ADT, and have existing decks with similar levels of chloride contamination. Both overlays were constructed under the same contract.

Authors:
Roper,T. H., Henley,E. H. Jr

Keywords:
Alternative, bridge, bridge deck, bridge deck overlay, bridge deck repairs, bridge decks, bridges, chloride, concrete, concrete additives, construction, contamination, Deck, evaluation, latex modified concrete, microsilica concrete, overlay, overlays, performance, performance evaluation, silica fume, specification, Washington, Washington state

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Abstract:
This report describes the construction of an experimental section of asphalt concrete pavement overlay which contained the additive carbon black. A long term evaluation of the overlay seeks to determine if there is a significant difference in performance between it and an adjacent control section of pavement which contains no additive.Preliminary laboratory results indicate that the viscosity/temperature curve for the carbon black asphalt binder has been altered in a way that the temperature susceptibility of the pavement is decreased.

Authors:
Livingston,J.

Keywords:
additive, asphalt, asphalt concrete, Asphalt Concrete pavement, Carbon black, concrete, construction, control, evaluation, experimental, overlay, pavement, performance, susceptibility, temperature, terperature susceptibility

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Abstract:
Many anchorage systems of bridge expansion joints in the medium movement range have failed within a relatively short period of time after their installation. The embedded anchor devices have become loose under traffic impact and have caused deterioration of the adjacent concrete deck. After the performance of various domestic and foreign designs were assessed, factors affecting the anchorage system performance and failure were identified. Accordingly, improvements in the anchorage system components, which are built in conjunction with the anchor devices, were recommended to reduce the intensity of traffic impact loads transmitted to the anchor devices. Subsequently, an analytical procedure was developed to quantify the intensity of the dynamic traffic loads transmitted to anchor devices and to design anchor devices to resist those loads.

Authors:
Babaei,K., Hawkins,N. M.

Keywords:
bridge and construction, bridge, expansion joints, anchorage, concrete

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Abstract:
The two fabric reinforcement products, Petromat and Mirafi 140, placed between a 0.35 ft. overlay of asphalt concrete and an existing PCC pavement have successfully prevented the occurrence of transverse reflective cracking for the 11 year period since completion of the overlay.

Authors:
Allison,R. E.

Keywords:
asphalt, asphalt concrete, concrete, cracking, Fabric reinforcement, mirafi 140, overlay, pavement, PCC, petromat, reflective cracking, reinforcement

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External Links: http://wsdot.wa.gov/Research/Reports/100/175.1.htm

Abstract:
In this study a survey was conducted to ascertain the needs of employees of local governmental agencies with regard to the conduct of the design of bridges. Recommendations, relative to the development of standard plans which can be used by county engineers, are put forth. These recommendations are based on the needs of the local agencies, information regarding existing manufacturing capabilities, information concerning existing standard plans relative to bridges and information on an existing computer software program (BRADD-2) which is available from the AASHTO. The information on which the recommendations were made was obtained by telephone conversations, written questionnaires and/or personal visits with/form/to 75 local agencies (46 cities and 39 counties) in the state of Washington and by personal visits to 4 precasitng plants and 1 fabricating plant.

Authors:
Sorensen,H.

Keywords:
agencies, bridge, bridge design, bridge standards, bridges, computer, concrete, counties, design, development, fabricators, local government, precast, prestressed, program, software, standard plans, suppliers, survey, Washington

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Abstract:
This report consists of two volumes. The first volume reviews the WSDOT's specification guidelines for field bending/straightening concrete reinforcing bars, and proposes modifications to those guidelines based on current knowledge. The second volume reviews the WSDOT's specification guidelines for resin grouting epoxy-coated concrete reinforcing bars, and suggests modifications to the guidelines for grouting based on the available information. The recommendations for bending/straightening reinforcing bars involves bar diameter, bend diameter, heating temperature(hot-bending), and use of non-strain aging steel. The recommendations for resin grouting reinforcing bars involves embedment length, hole diameter, and type of resin.

Authors:
Babaei,K., Hawkins,N. M.

Keywords:
concrete, reinforcing bar, bending, embrittlement, cracking, grouting, embedment length

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Abstract:
This report consists of two volumes. The first volume reviews the WSDOT's specification guidelines for field bending/straightening concrete reinforcing bars, and proposes modifications to those guidelines based on current knowledge. The second volume reviews the WSDOT's specification guidelines for resin grouting epoxy-coated concrete reinforcing bars, and suggests modifications to the guidelines for grouting based on the available information. The recommendations for bending/straightening reinforcing bars involves bar diameter, bend diameter, heating temperature (hot-bending), and use of non-strain aging steel. The recommendations for resin grouting reinforcing bars involves embedment length, hole diameter, and type of resin.

Authors:
Babaei,K., Hawkins,N. M.

Keywords:
pavement management, concrete, reinforcing bar, bending, embrittlement, cracking, grouting, embedment length

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Abstract:
This report documents development of a systematic bridge deck management system ofr the Washington State Department of Transportation. This system determines present and future bridge deck condition, estimates required reconstruction and its associated costs, and priortizes and selects reconstruction while considering either budget constraints or condition level constraints.

Authors:
Babaei,K.

Keywords:
bridge deck, management, concrete, deterioration, rehabilitation, protection

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Abstract:
This Post Construction Report provides an overview of the selection of a chemical sealer and its use as a method of protecting the girders and piles of the Nasell River Bridge from the intrusion of chloride ions. The structure treated is located in a marine environment. Chem-Trete Silane sealer was used for this structure and applied as specified by the manufacture. After 1 1/2 years exposure to a salt environment no deteriation of the concrete has been detected. Monitoring of the structure will continue under Washinton State Department of Transportation\'s Bridge Inspection program.

Authors:
Toney,C. A.

Keywords:
bridge, chloride, concrete, concrete sealer, construction, corrosion, deterioration, environment, exposure, inspection, ITS, marine, monitoring, piles, program, salt, seal coat waterproofing, sealer, transportation

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Abstract:
The use of BoniFibers fiber reinforced Asphalt Concrete Pavement (ACP) at three City of Tacoma intersections is reported. Product selection, fiber reinforced ACP mix design, old pavement removal, construction and evaluations are documented.BoniFibers fabric reinforced ACP appears to provide a durable roadway at intersections that have a high volume of turning and heavy traffic. Continued monitoring of the City of Tacoma fiber reinforced ACP is recommended until major deterioration occurs.

Authors:
Toney,C. A.

Keywords:
asphalt, asphalt concrete, Asphalt Concrete pavement, Bonifibers, concrete, construction, design, deterioration, evaluation, fiber Reinforced ACP, fiber reinforced pavement, monitoring, pavement, pavements, Polyester Fibers, Polymar Fibers, roadway, traffic, volume

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Abstract:
A survey of standards for bridges, which exist in the U.S., was conducted, pertinent information concerning these standards was placed into a matrix spread sheet format using Lotus 1-2-3 and an IBM/PC. This information was reviewed for possible use in developing plans .for standard bridge systems, which could be used by county engineers in Washington.Information on types of standard bridge systems to be developed was obtained from Washington county engineers via a questionnaire. It is recommended that designs for at least one standard bridge system be developed for each of the primary materials readily available in Washington, namely: steel, concrete and wood. Other details, which should be included in the standards, are given.

Authors:
Sorensen,H., Olson,C. D.

Keywords:
bridge, bridge standards, bridges, concrete, counties, design, lotus 1-2-3, materials, microcomputer, spread sheet, steel, survey, systems, Washington, Washington County Engineers

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Abstract:
The Washington State Department of Transportation will be conducting experimental field testing of several selected ploymer concrete thin overlays over a ten-year period. The ploymer concrete material is manufactured by private industry firms and installed on selected bridge decks under standard WSDOT construction contracts. Approximately 14 bridges will be involved in the experiment.The study was conducted in cooperation with the U.S. Department of Transportation, Federal Highway Administration. The Washington State Department of Transportation will be conducting field testing of several selected concrete thin overlays over a ten-year period. The polymer concrete material is manufactured by private industry and installed on selected bridge decks under standard WSDOT construction contracts. 14 bridges will be involved in the experiment. The Snake River Bridge at Clarkston, Washington, Bridge No. 12/915, is the first bridge of the to receive a 1/4 thin overlay. The polymer concrete used is by Polycarb. The deck was repaired and overlaid in June of 1986. Work on the thin overlay began on June 8 and was completed on June 20. A total of 6,477 S.Y. of overlay was involved. Traffic was accommodated at all times on the portion of the bridge not being overlaid. Construction progressed relatively smoothly per the inspector\'s report. The material permitted the contractor flexibility in the rate of installation and in starting and stopping the work. Width of installation was varied to accommodate temporary traffic lanes. Pavement skid tests and bond tests all proved satisfactory. Ninety-one percent of the resistivity tests exceeded the minimum required by the specifications. The majority of the test points that did not meet the minimum specified occurred at the beginning of the work, where the contractor attempted to apply the material with spray that apparently did not provide accurate proportionate mix of the epoxy components. Subsequent tests and reports delamination, half-cell, chloride content, and rutting values to the original deck survey values.

Authors:
Roper,T. H., Henley,E. H. Jr

Keywords:
bridge, bridge deck, bridge deck repairs, bridge decks, bridges, chloride, concrete, construction, contracts, Epoxy, experimental, half-cell, highway, lanes, overlay, overlays, pavement, polymer, polymer concrete, specification, specifications, survey, tests, thin overlay, traffic, transportation, Washington, Washington state, WSDOT

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Abstract:
The Washington State Department of Transportation will be conducting experimental field testing of several selected polymer concrete thin (1 1/4 inch) overlays over a ten-year period. The ploymer concrete material is manufactured by private industry firms and installed on selected bridge decks under standard WSDOT construction contracts. Approximately 21 bridges will be involved in the experiment; eight of these are included in federal participating projects as experimental features.The Grays River Bridge at Roseburg, Washington, Bridge is the second bridge of the federal aid projects to receive a thin concrete overlay. The polymer concrete used was Degadur 330, made by Degussa Company and installed by Floor. The deck was overlaid in August of 1986. Work on the thin overlay began on August 4, 1986 and was completed on August 5, 1986. A total of 586 S.Y. of overlay was placed. There was no traffic on the bridge during the overlay placement. The overlay contractor had a well trained crew and the overlay placement went very smoothly. The experience showed when the different operations of primer, overlay, and sealer were sequenced so that when one layer cured out, the next operation was ready to go. Friction tests and electrical resistivity tests were all satisfactory.

Authors:
Roper,T. H., Henley,E. H. Jr

Keywords:
bridge, bridge deck, bridge deck repairs, bridge decks, bridges, concrete, construction, contracts, experimental, friction, overlay, overlays, polymer, polymer concrete, sealer, tests, thin overlay, traffic, transportation, Washington, Washington state, WSDOT

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Abstract:
This is the final report of PlusRide being used as the wearing course on a bridge deck overlay.A Class D Asphalt Concrete pavement which is an open graded friction course was used on an adjacent bridge as a control for the PlusRide. The PlusRide claims were high friction resistance, reduced noise, increased fatigue properties and deicing characteristics. The PlusRide cost 50 percent more that the Class D and the friction resistance, noise levels and fatigue properties were the same for the PlusRide and Class D. The deicing characteristics could not be confirmed due to the absence of surface icing on highways in the Yakima area.

Authors:
Peters,A. J., Schultz,R. L.

Keywords:
asphalt, asphalt concrete, Asphalt Concrete pavement, asphalt pavement, bridge, bridge deck, bridge deck overlay, claims, Class D, concrete, control, cost, Deck, fatigue, friction, highway, Highways, noise, overlay, pavement, PlusRide, resistance

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Abstract:
This is the final report of an evaluation of an Asphalt-Rubber Binder Stress Absorbing Membrane Interlayer (SAMI) to control transverse, alligator and longitudinal cracking in the asphalt concrete overlay.A control section consisting of a tack coat of CSS-1 applied to the existing pavement was used to compare against the Asphalt-Rubber SAMI and a paving grade asphalt SAMI. Crack mapping for a period of 9 years disclosed the Asphalt-Rubber SAMI to perform slightly better that the paving grade asphalt and much better that the control.

Authors:
Peters,A. J., Schultz,R. L.

Keywords:
asphalt, asphalt concrete, asphalt overlays, Asphalt-Rubber, concrete, control, cracking, evaluation, membrane, overlay, pavement, SAMI, stresses

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Abstract:
This is the post construction and one year evaluation Report of being used as the wearing course on a bridge deck overlay under very high traffic volumes. A rubberized Class D Asphalt Concrete Pavement friction course was used on an adjacent bridge to compare against the PlusRide. The properties evaluated were friction resistance, noise, fatigue properties and deicing characteristics. The friction and noise properties are the same. The PlusRide has deeper ruts and large areas in the traveled lane have delaminated. The deicing characteristics have not been confirmed. The rubberized class ACP is performing better than the PlusRide.

Authors:
Peters,A. J., Schultz,R. L.

Keywords:
asphalt, asphalt concrete, Asphalt Concrete pavement, asphalt pavement, bridge, bridge deck, bridge deck overlay, bridges, Class D, concrete, construction, Deck, evaluation, fatigue, friction, friction course, noise, overlay, pavement, PlusRide, resistance, Rubberized, traffic, traffic volumes, volume

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Abstract:
This study investigated the feasibility of eliminating endblocks from pretensioned continuos bridge girders. The removal of endblocks is estimated to reduce girder costs by 5 to 10 percent. The girders studied were the Washington State Department of Transportation\'s \"Series 14\". These girders are characterized by 5 inch thick webs and are prestressed with both harped and straight 1/2 inch diameter grade 270 stands. Previous research had recommended the elimination of endblocks for simple span bridges. This study dealt with continuous bridges.The research consisted test and a destructive laboratory test. The field test was used identify bases for the destructive testing. \"Series14 \" girder with endblocks and \"Series 60\" girders without endblocks were instrumented with strain gages and monitored from the time they manufactured to the time thel oads were tested on the bridge. The laboratory test was performed with a balanced cantilever arrangement using two \"14\" girders without without endblocks. The joint at the support was made continuous by providing deck reinforcement in a manner similar to reinforcing details used by WSDOT. Concentrated incrementally applied at a distance of 13 ft.10 inches from the continuous support. The modified girders performed effectively under applied loads. Therefore, endblocks may be removedfrom continuous Series \"14\" girders with normal diaphragms. The study recommends that one \"Series 14\" continuous girder without endblocks be designed and monitored through the various stages ofconstruction and service in another bridge.

Authors:
Itani,R., Hiremath,G. S., Vasisth,U.

Keywords:
base, bridge, bridges, concrete, construction, cost, costs, Deck, design, diaphragms, endblocks, field test, girders, loads, prestressed, prestressed concrete, Prestressing, pretensioned, reinforcement, research, span, transportation, Washington, Washington state, WSDOT

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Abstract:
Darex Corrosion Inhibitor (DCI) was specified for use in the Dogfish Bay Bridge on SR 308 in Kitsap County. The bridge is a 90-foot long structure located within a tidal zone. The superstructure is an 18-inch deep prestressed concrete slab. Darex Corrosion Inhibitor (DCI) was specified for use in the Dogfish Bay Bridge on SR 308 in County. The bridge is a 90-foot long structure located within a tidal zone. The superstructure is an 18-inch deep prestressed concrete slab. The end piers and two intermediate piers each consist of six 16%-inch prestressed concrete piles. DCI was added to all concrete used in the slab and piles except for four control piles (one in each pier). The supplier, Grace Construction Products, claims that the Calcium Nitrite contained in DCI will, when used as an additive in the recommended dosage, strengthen the passivating film around the reinforcing steel \"making it more resistant to chloride penetration,\" thereby protecting the steel against corrosion. (The process is explained in detail in Appendix A. ) However, only half of the recommended amount of DCI was added to the test sections. At this dosage, DCI appears to be no more effective than standard Portland Cement Concrete in preventing corrosion of the reinforcing steel.

Authors:
Henley,E. H. Jr

Keywords:
additive, bridge, bridges substructure, calcium nitrite, chloride, claims, concrete, construction, control, corrosion, counties, Darex Corrosion Inhibitor, DCI: calcium nitrite, deterioration, effectiveness, piers, piles, portland cement concrete, prestressed, prestressed concrete, reinforcing steel, steel, superstructure

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Abstract:


Authors:
Babaei,K., Hawkins,N. M.

Keywords:
bridge and construction, bridge deck, concrete, evaluation, bridge

Abstract:
This report describes the installation and post-construction evaluation of a thin, lightweight epoxy concrete bridge deck overlay. This subject "Flexolith" epoxy concrete system was installed by Dural International Corporation on a bridge located on I-82 near Ellensburg, Washington.The application of the overlay was unique in both the use of a special machine which mixed the epoxy components with the aggregates and the use of a vibratory screed to distribute and level the epoxy concrete to the desired depth. A small segment of the overlay, however, was placed using the more common broom and seed method of installation.Post-construction testing showed that the overlay has adequate bond strength, extremely high friction resistance and is performing adequately as a waterproof membrane. The only deficiencies noted were a nonuniform surface texture and profile. A recommendation was made to not allow the use of the vibratory screed method until improvements are made to insure that the final product will have a surface texture and profile equivalent to overlays placed with the broom and seed method.

Authors:
Anderson,K. W.

Keywords:
aggregate, bridge, bridge deck, bridge deck overlay, bridge decks, concrete, concrete bridge, construction, Epoxy, evaluation, lightweight, membrane, overlay, overlays, profile, resistance, strength, Washington

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Abstract:
Three joint sealant materials were installed in a special test section of a Portland cement concrete pavement rehabilitation project located on I-90 near Hyak, Washington. The three materials (1) Dow Corning 888 Silicon; (2) Crafco RoadSaver 231; and (3) Crafco Roadsaver 221 will be monitored for a period of three years to determine their service life and cost-effectiveness.Initial inspections indicate very good performance for all three materials although problems with one area of the silicon sealant test section required a modification of the standard installation procedures to produce a satisfactory final product.

Authors:
Anderson,K. W.

Keywords:
concrete, inspection, Joints, materials, pavement, performance, portland cement concrete, rehabilitation, Washington

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Abstract:
A side bearing block foundation is used to resist overturning moments and lateral forces. Theoretical and experimental investigations were made to determine the ultimate moment capacity of a reinforced concrete footing subjected to vertical and horizontal loads and an overturning moment. The theoretical ultimate moment capacity was assumed to occur when the ultimate soil resistance was reached along the side bearing walls. It was found the resultant friction force at the base of the foundation greatly influenced the foundation to resist an overturning moment. The experimental ultimate moment capacity was determined from a deflection curve obtained from field data. A theoretical ultimate moment capacity was determined with the use of a finite el computer The results each of the three determinations were in acceptable agreement. Recommendations for further are made.

Authors:
Sorensen,H., Toreh,R.

Keywords:
base, computer, concrete, data, experimental, finite element, footing, forces, foundation, foundations, friction, loads, overturning, piles, reinforced concrete, resistance, soil, soil mechanics, soil pressure, stability, walls

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Abstract:
Under FHWA Demonstration Project No. 34, \"Cathodic Protection for Reinforced Concrete Bridge Decks,\" a slotted cathodic protection system was installed on the ES ramp in the Woodinville Interchange during the summer of 1985. The slotted cathodic protection system involves sawing by slots longitudinally in the existing deck at one-foot centers. Platinum wire or carbon strand wire is placed in the cut slots first and then conductive polymer is filled in the slots. Electric power from a rectifier supplies current to the wire and conductive polymer. The current then flows to the top mat reinforcing steel, giving the steel protection from further corrosion. The objective of the demonstration project was to familiarize the Washington State DOT with this new technology. This objective was fulfilled. Some problem areas with the system were identified during the work:1.A more positive method of finding grounding locations from the anode to nicks, ties, etc. needs to be developed. Perhaps an instrument can be used to supplement visual inspection. 2.The necessity for having a minimum of 112-inch cover from the bottom of the slot to the top of the needs to be resolved. 3.A better method of installing the conductive polymer needs to be developed. Hand spreading of the material from plastic bags results in sloppy work. 4.Procurement time for the rectifier needs to be shortened. 5.The project, once it has started, moves along very rapidly, there is very little time for on-the-job training of workers. Workmen should have prior experience at this work. In remote areas, sources of electrical power may not be available. It will be necessary for sources of power, such as solar panels or long-lasting batteries to be developed for this system.

Authors:
Roper,T. H., Henley,E. H. Jr

Keywords:
bridge, bridge deck, bridge decks, cathodic protection, concrete, concrete bridge, construction, corrosion, Deck, developed, flow, inspection, plastic, polymer, project, protection, reinforced concrete, reinforced concrete bridge, reinforcing, reinforcing steel, steel, steel protection, supply, System, technology, training, Washington, Washington state

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Abstract:
Under FHWA Demonstration Project No. 34, \"Cathodic Protection for Reinforced Concrete Decks,\" a non-slotted cathodic protection system was installed on the deck of the Yakima Bridge near Yakima, Washington, in the summer of 1985. The project involved repairing deck, then fastening Raychem pre-manufactured anodes to the deck to impress current to the mat rebar. Impressing current through the concrete to the top mat steel prevents corrosion of the steel. A latex modified concrete overlay was placed over the deck anode. The objective of the demonstration project to familiarize the Washington State DOT with new technology. This objective was fulfilled. Some problem areas with the system were identified during the work: 1.A more positive method of finding electrical grounding locations from the anode to nicks, ties, etc., needs to be developed. Some ties were exposed during the scarifying operation Perhaps an instrument can be used to supplement visual inspection. 2. An effective technique of allowing concrete trucks to drive on the anode without damaging needs to be developed. 3.An effective method needs to be developed to locate breaks in the anode as well as shorts. 4. In remote areas, sources of electrical power may not be available. It will be necessary sources of power, such as solar panels or long-lasting batteries to be developed for this system. 5. Since the project, once it has started, moves along very rapidly, there is very little time on-the-job training of workers. Workmen should have prior experience at this work. These problems need to be overcome to obtain a better quality product.

Authors:
Roper,T. H., Henley,E. H. Jr

Keywords:
bridge, bridge deck, bridge decks, cathodic protection, concrete, concrete bridge, construction, corrosion, Deck, developed, inspection, latex modified concrete, overlay, project, protection, quality, reinforced concrete, reinforced concrete bridge, steel, System, technology, training, truck, trucks, Washington, Washington state

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Abstract:
The use of liquid anti-stripping additives (LAA) for reducing moisture damage in asphalt concrete pavements was evaluated using pavement cores from pairs of projects with-and-without LAA. Results were analyzed using the tensile strength ratio (TSR). In addition, a diazo-dye for determining the presence and concentration of LAA was attempted to access the value or the test as a field procedure. The chemical additive detection tests proved inclusive, but the TSR analysis gave a positive indication of the need for the use of LAA in the wetter environments of the state, For drier environments and for low traffic volumes, use of LAA may not be cost effective. The indirect tensile test was judged to be a potentially valuable tool for statewide use in the evaluation of stripping additive needs.

Authors:
Malsch,D. A.

Keywords:
additive, analysis, anti-stripping agents, asphalt, asphalt concrete, Asphalt Concrete pavement, bituminous concrete, Chemical, concrete, cost, cost effective, damage, detection, diazo-dye test, effectiveness, environment, evaluation, indirect tension test, moisture damage, pavement, pavement life, pavements, project, strength, stripping, tests, traffic, traffic volumes, volume

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Abstract:
An extensive state-of-the-art review of construction methods and results for latex modified concrete (LMC) and low slump, dense concrete (LSDC) overlays is presented in this report. Recommendations are made for improvements in construction procedures, inspection, and specifications. An analysis and preventative measures for plastic shrinkage cracks in LMC are presented. Other alternate bridge deck protective systems were examined.

Authors:
LaFraugh,R. W., Zinserling,M. H.

Keywords:
analysis, bridge, bridge deck, bridges, concrete, concrete overlays, construction, construction methods, cracking, Deck, improvement, inspection, Interim, latex modified concrete, low slump dense concrete, methods, overlay, overlays, plastic, review, shrinkage, specification, specifications, state-of-the-art, System, systems

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Abstract:
This report includes two chapters. The first chapter discusses the corrosion of steel in concrete and provides information on the half-cell corrosion detection technique. In the second chapter, WSDOT's use of the test is reviewed, its concerns with the test are discussed, and the reliability of data collected is determined based on the field tests conducted.The findings of this work support the use of the half-cell test on bridge decks for evaluating their overall condition. The use of half-cell data for designating bridge deck area needing repair, however, is not recommended. The criteria presented in ASTM for evaluating the significance of half-cell potentials can be used for interpretation of data at this time. However, the empirical criteria may be modified in the presence of more data.

Authors:
Babaei,K.

Keywords:
bridge and construction, half-cell, corrosion, concrete, reinforcing steel, bridge deck, salt, deterioration

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Abstract:
This report identified, classifies and addresses WSDOT's needs and questions regarding concrete bridge deck deterioration. Included is a state-of-the-art assessment regarding any major areas of concern to the statewide bridge deck program. Recommendations are made to WSDOT regarding future bridge deck research. A proposed work plan in developed for high priority research items as directed by the WSDOT.

Authors:
Babaei,K.

Keywords:
bridge and construction, bridge deck, concrete, deterioration, corrosion, protection, rehabilitation, reconstruction

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Abstract:
This study was conducted to determine the wear characteristics of bridge decks overlayed with Class D (open-graded) asphalt concrete. A total of 74 bridges were inspected and rated during the period May to August, 1984.This study was conducted to determine the wear characteristics of bridge decks overlayed with Class (open-graded) asphalt concrete. A total of 74 bridges were inspected and rated during the period May to August, 1984. A rating system was developed to allow a numerical comparison between bridges, and also to establish levels of tolerable differences. Values for a variety of problem areas were assigned in ascending order according to severity. Refer to page 10 for deficiency rating values, To use the system the bridge deck is inspected and values assigned according to visual observations. For example, if a bridge deck had some raveling, severe rutting and a transverse crack at the expansion joint, a rating of 5 (some raveling) 6 (severe rutting) + 2 (traverse expansion joint crack) = 13 would be applied. To further clarify the rating system used on page 4 through under the column headed \"Class of Defects\", the following examples are used. 1. On page 4, Bridge No. E had a rating of The rating total would be = 10, which is in the column headed \"Rating\". 2. On page 5, Bridge No. W had a rating of B-4. The rating total would be B (expansion dam failure) + 4 (some rutting). Since there is no numerical value for B the total is 4, which is listed in the column headed \"Rating\". After comparing ratings of all 74 bridges, three of serviceability were established, Categories A, and C, which are discussed in detail in the memo of August 13, 1984, on page 2 Photo Examples Rating 0-Category A -Bridge No. 90/59E-N -page 35 Rating 2 -Category A -Bridge No. -pages 51-52 Rating 6 -Category -Bridge No. -page 13 Rating 10 -Category B Bridge No. E -page 15 Rating 21 -Category C -Bridge No. N -pages 46-47

Authors:
Gietz,R. H.

Keywords:
asphalt, asphalt concrete, bridge, bridge deck, bridge deck overlay, bridge decks, bridges, Class D, concrete, Deck, overlay, overlays

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Abstract:
This report summarizes the placement and performance of sulfur extended asphalt (SEA) paving mixtures at a highway test site (SR 270) near Pullman, Washington. The report includes a summary of the mixture and structure designs and construction details. This is followed by a discussion of the data collection and analysis accomplished over a three year evaluation period (1979 - 1982). A major experimental feature of the study was the use of 0/100 (conventional asphalt concrete), 30/70 and 40/60 SEA binder ratios (sulfur/asphalt ratios are expressed as weight percents) in the experimental paving mixtures.

Authors:
Mahoney,J. P.

Keywords:
analysis, asphalt, asphalt concrete, asphalt pavement, concrete, construction, data, data collection, data collection and analysis, design, evaluation, experimental, extended asphalt, highway, mixture, pavement, pavement performance, performance, Study, sulfur, Washington, weight

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Abstract:
This report summarizes the placement of sulfur extended asphalt (SEA) paving mixtures at two test sites near Pullman, Washington. One site was on an existing state highway and the other made use of the Washington State University Test Track. The report includes the preliminary mix designs, pavement thickness determination, construction details and initial performance data for the test pavements. A major experimental feature of the study was the use of 0/100 (conventional asphalt concrete), 30/70 and 40/60 SEA binder ratios in the experimental paving mixtures.

Authors:
Mahoney,J. P., Christensen,D. R., Terrel,R.

Keywords:
asphalt, asphalt concrete, asphalt pavement, concrete, construction, data, design, evaluation, experimental, extended asphalt, highway, mixture, pavement, pavement evaluation, pavement performance, pavements, performance, Study, sulfur, test track, Washington, Washington state

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Abstract:
Two forms of pavement distress were noted on recent asphalt concrete overlay projects. A general loss of wearing surface under traffic action, termed surface ravelling, was observed on three projects starting the first season after construction.Two forms of pavement distress were noted on recent asphalt concrete overlay projects. A general loss of wearing surface under traffic action, termed surface ravelling, was observed on three projects starting the first season after construction. A concentrated, local loss of surface material in narrow longitudinal strips, designated as strip ravel ing, was observed on four projects approximately the second season after completion. Construction record reviews and field testing and sampling of these projects along with four undistressed projects were made to define the construction methods and equipment used and to obtain samples from areas of good and bad pavement condition. These samples were tested to determine the strength of the compacted mix, and of the aggregate and asphalt constituents. Common factors from the projects showing surface ravelling were a thin lift pavement overlay placed late in the paving season with a tendency toward less than optimum asphalt content. The resulting pavement had high air void content and was readily abraded by traffic during ensuing severe winter weather. Recurrence of this type of problem can best be prevented by increased emphasis on proper compaction and mix design. Remedial work on the present projects should be directed toward a seal coat application. Strip ravelled projects were found to have similar pavement properties in ravel and non-ravel led sections and general to be within desirable limits. Lower strength in resilient modulus tests and physically observed asphalt stripping in the ravelled sections indicate a localized failure of the asphalt aggregate bond. The failure occurrence in narrow longitudinal strips indicates a cause associated with paving operations--possibly differential compaction or hydrocarbon contamination. Preventive measures should ensure uniform compaction and more thorough checking of stripping tendencies. Corrective measures will require continued patching and possibly removal and replacement of affected pavement.

Authors:
Gietz,R. H.

Keywords:
aggregate, asphalt, asphalt concrete, asphalt pavement, compaction, concrete, condition, construction, construction methods, contamination, design, Distress, investigaton, overlay, pavement, resilient modulus, sampling, season, strength, tests, traffic, winter

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Abstract:
Forty-eight bridge decks were investigated for deterioration using visual , mechanical , electrical and chemical techniques. Data from the various techniques and the techniques themselves were compared and evaluated, resulting data base for Washington's bridges and recommendations for efficient condition determinations. Of the thirty-seven bridges for which all four types of inspection could be accomplished, twenty-nine were deteriorating as evidenced by delaminated concrete, and only two had non-deteriorating scores for all four techniques. None of the investigative techniques used in the project have been shown able to predict deck deterioration problems six to eight years in advance, our desired time period for project planning. The mechanical technique, commonly referred to as the "chain drag", is the method recommended for continued use by bridge inspection crews. Forty-eight bridge decks were investigated for deterioration using visual, mechanical, electrical and chemical techniques.

Authors:
Demich,G. F.

Keywords:
base, bridge, bridge deck, bridge decks, bridges, Chloride ion, delamination, half-cell potential, de-icing salt, Galvaic corrosion, concrete cover, bridge deck deterioration, concrete, condition, data, deck, deterioration, inspection, planning, Washington

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Abstract:
This study was chiefly aimed at determining if a standard precast concrete median barrier placed on a highway shoulder in a fill section, would be effective in reducing highway traffic noise outside of the roadway prism. Secondly, it attacked the question of whether the current computer noise prediction program was giving accurate values.The first phase of the study consisted of collecting noise and traffic measurements in the field, first without and then with a median barrier, at two selected test sites. Next, the geometry of the test sites and field traffic data were entered into the computer program and the predicted noise levels obtained.The second phase consisted of comparing these two sets of data to determine the accuracy of the computer program and the amount of sound reduction, if any, due to the median barrier.The results indicated that the highway traffic noise was dominated by truck generated noise. It was therefore concluded that a standard median barrier will not provide a significant amount of sound reduction, outside of the roadway prism, when placed on a highway shoulder in a fill section. The results also indicated that the current computer noise prediction program will calculate noise levels that are usually higher than actually exist.

Authors:
Klasell,J. A., Butler,B. W.

Keywords:
Acoustical barrier, barrier attenuation, computer, computer program, concrete, data, ground attenuation, highway, median, median barrier, noise, Noise Levels, precast, precast concrete, prediction, program, research, roadway, traffic, traffic data, traffic noise, truck, wind, wind noise, barrier, project

Abstract:
This report presents some data obtained from testing twenty-two different types of overlays on three concentric tracks at the G.A. Riedesel Pavement Testing Facility at Washington State University. Six different passenger winter tires were tested, including unstudded, a garnet dust snow retread, and four different types of studs. The data represents a testing period from November 20, 1972 to February 20, 1973 and a total 300,000 revolutions, that is 900,000 wheel applications on the inside track and 300,000 wheel applications on the outside track.The results reveal that the different polymer, concretes show the least wear, and that rubber additives improved the performance of some of the asphalt concrete overlays. The type #2 stud continually showed less wear than the other types of studs. Comparisons with the previous ring reveals that the present ring overlays showed less wear, and that stud protrusions are much less. A comparison and discussion of the results from both rings a t this wheel application range is presented. The results from the present data are also discussed. The results are tentative and may change as the present test continues.

Authors:
Krukar,M., Cook,J. C.

Keywords:
applications, asphalt, asphalt concrete, concrete, concrete overlays, data, effects, facilities, Interim, overlay, overlays, pavement, Pavement overlays, performance, Phase II, polymer, rubber, snow, Studded, studded tire, studs, tire, tires, Washington, Washington state, winter

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Abstract:
Four different types of pavement marking materials were tested in Ring #6; three brands of striping paints and one thermoplastic stripping tape. These striping materials were applied on two sections, the ploymer ranked on the basis of appearance, wear, and whiteness.The thermoplastic striping material consistently outperformed the three paints. The materials wore more rapidly on the polymer cement concrete that on the asphalt concrete and the ranking order for the paints was different for the two sections. The Type #3 stud seemed to have worn the paints more rapidly than either #4, #2, GST, US and UST studs and tires in that order respectively. The superiority of the ethermoplastic striping tape was due to its thickness and its construction. Last year Kennametal, Inc. sent the Transportation Systems Section four different types of traffic paint and a thermoplastic striping tape. Time did not permit the testing of these materials in Ring #5, so these materials were tested in Ring # 6.

Authors:
Krukar,M.

Keywords:
asphalt, asphalt concrete, concrete, construction, effects, ITS, materials, pavement, Phase II, polymer, striping, striping paints, stripping, Studded, studded tire, studded tires, studs, System, systems, tire, tires, traffic, transportation

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Abstract:
Three different kinds of base material of varying base thicknesses were tested at the Washington State University Test Track on Ring #3 during the fall of 1967 and the spring of 1968. Twelve 18-foot test sections consisting of 4.5, 7.0, 9.5 and 12 inches of untreated crushed rock surfacing top course base; 3.0, 5.0, and 7.0 and 9.0 inches of emulsion treated crushed surfacing top course base; and 0.0, 2.0, 3.5 and 5.0 inches of special non-fractured screened aggregate asphalt treated base, covered by a uniform 3.0-inch thick Class "B" asphalt concrete wearing course were tested during this period. This pavement structure was built on a clay-silt subgrade soil.Instrumentation consisted of moisture tensiometers, strain gages, pressure cells, LVDT gages and thermocouples for measuring moisture, strain, stress, dynamic deflections and temperatures. Benkleman beam readings were taken.The testing period revealed that the fall failure modes were different from the spring failures. The fall failure patter started from transverse cracks in the thin sections which developed into alligator cracking patterns. These cracks appeared after a period of cold weather and heavy rains followed by a warming period. It seems that thermal and mechanical loads were responsible for the fall failures on the thin sections. The spring failures were very rapid and sudden and were due to environmental factors which led to saturated subgrade, thus resulting in poor bearing capacity. Punching shear was the failure mode. The thickest sections survived without cracks but developed severe rutting. Examination revealed that these ruts extended into the subgrade and that fatigue cracking was developing on the bottom of the bases.Comparison of the results with those obtained from Ring# 2, which was similar in base materials and thickness, show that they were similar in many respects. This indicates that the test track is capable of replicating results and is a reliable research instrument.Equivalencies were developed for the different materials. On this basis the special aggregate asphalt treated base was superior to the emulsion treated and untreated crushed rock bases in that order. These results were comparable to those obtained from test Ring #2.Maximum values for static and dynamic deflections, strains and stresses for different times and temperatures were developed. The lateral position of the dual tires with respect to the gage severely affected the strain, stresses and deflection values. Temperature also caused variations in the measurements. Spring instrument readings for static and dynamic deflections, strain and stress show increased values by as much as 2 to 4 times of those obtained in the fall. Spring subgrade conditions probably are responsible for these differences.Ring #3 series operational time was twice that of Ring #2 and sustained four times the wheel load applications. Construction and testing environmental conditions were superior to those for Ring #2 and hence contributed to the longer test period. This points out that environmental factors are very important in pavement life.

Authors:
Krukar,M.

Keywords:
aggregate, Alligator Cracking, applications, asphalt, asphalt concrete, base, base materials, bearing capacity, Benkleman beam, concrete, condition, construction, cracking, dual tires, environmental, experimental, fatigue, fatigue cracking, loads, materials, pavement, pavement life, pressure, pressure cell, rain, research, research at the WSU, strains, stresses, subgrade, temperature, test track, tire, tires, volume, Volume No.4, Washington, Washington state, wheel load

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Abstract:
Three different kinds of base material of varying base thicknesses were tested at the Washington State University Test Track on Ring #3 during the fall of 1967 and the spring of 1968. Twelve 18-foot test sections consisting of 4.5, 7.0, 9.5 and 12 inches of untreated crushed rock surfacing top course base; 3.0, 5.0, and 7.0 and 9.0 inches of emulsion treated crushed surfacing top course base; and 0.0, 2.0, 3.5 and 5.0 inches of special non-fractured screened aggregate asphalt treated base, covered by a uniform 3.0-inch thick Class "B" asphalt concrete wearing course were tested during this period. This pavement structure was built on a clay-silt subgrade soil.Instrumentation consisted of moisture tensiometers, strain gages, pressure cells, LVDT gages and thermocouples for measuring moisture, strain, stress, dynamic deflections and temperatures. Benkleman beam readings were taken.The testing period revealed that the fall failure modes were different from the spring failures. The fall failure patter started from transverse cracks in the thin sections which developed into alligator cracking patterns. These cracks appeared after a period of cold weather and heavy rains followed by a warming period. It seems that thermal and mechanical loads were responsible for the fall failures on the thin sections. The spring failures were very rapid and sudden and were due to environmental factors which led to saturated subgrade, thus resulting in poor bearing capacity. Punching shear was the failure mode. The thickest sections survived without cracks but developed severe rutting. Examination revealed that these ruts extended into the subgrade and that fatigue cracking was developing on the bottom of the bases.Comparison of the results with those obtained from Ring# 2, which was similar in base materials and thickness, show that they were similar in many respects. This indicates that the test track is capable of replicating results and is a reliable research instrument.Equivalencies were developed for the different materials. On this basis the special aggregate asphalt treated base was superior to the emulsion treated and untreated crushed rock bases in that order. These results were comparable to those obtained from test Ring #2.Maximum values for static and dynamic deflections, strains and stresses for different times and temperatures were developed. The lateral position of the dual tires with respect to the gage severely affected the strain, stresses and deflection values. Temperature also caused variations in the measurements. Spring instrument readings for static and dynamic deflections, strain and stress show increased values by as much as 2 to 4 times of those obtained in the fall. Spring subgrade conditions probably are responsible for these differences.Ring #3 series operational time was twice that of Ring #2 and sustained four times the wheel load applications. Construction and testing environmental conditions were superior to those for Ring #2 and hence contributed to the longer test period. This points out that environmental factors are very important in pavement life.

Authors:
Krukar,M., Cook,J. C.

Keywords:
aggregate, Alligator Cracking, applications, asphalt, asphalt concrete, base, base materials, bearing capacity, Benkleman beam, concrete, condition, construction, cracking, dual tires, environmental, equivalencies, experimental, fatigue, fatigue cracking, loads, materials, pavement, pavement life, pressure, pressure cell, rain, research, research at the WSU, soil, strains, stresses, subgrade, temperature, test track, tire, tires, volume, Washington, Washington state, wheel load

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